Components for Hybrid Electric Vehicles
Published By: BCC Research
January 2006
R2-1150
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Description
The report contains:
- A review of the component industry related to Hybrid electric vehicles and the industry's structure
- An overview of technological developments including some of the patents in the field
- An examination of the regulatory roles governing the field
- Analysis of worldwide commercial applications of Hybrid electric vehicle components and their markets with forecasts to 2010
- Examination of the many companies involved with details on the competitive position of the main players in the market and the strategic options they face
- Competitive factors such as marketing, distribution and operations.
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Table of Contents
INTRODUCTION
STUDY GOAL AND OBJECTIVES
REASONS FOR DOING THE STUDY
CONTRIBUTIONS OF THE STUDY AND FOR WHOM
SCOPE AND FORMAT
METHODOLOGY
INFORMATION SOURCES
RELATED BCC WORK CREDENTIALS
RELATED BCC PUBLICATIONS
BCC ONLINE SERVICES
DISCLAIMER
SUMMARY
Summary Table:
GLOBAL MARKET FOR NEW COMPONENTS USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Summary Figure:
GLOBAL MARKET BREAKUP FOR NEW COMPONENTS USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS), 2003-2010 ($ MILLIONS)
OVERVIEW
INTRODUCTION
BENEFITS OF HYBRID ELECTRIC TECHNOLOGY
DEFINITIONS
HISTORY
HYBRID CLASSIFICATION
DEGREES OF HYBRIDIZATION
Table 1 HYBRID CLASSIFICATION
IDLE-OFF CAPABILITY
REGENERATIVE BRAKING CAPACITY
ENGINE DOWNSIZING
EXTENDED BATTERY-ELECTRIC RANGE
Table 2 GLOBAL MARKET FOR THIRTEEN NEW COMPONENTS BY HYBRID ELECTRIC VEHICLE CLASSIFICATION, THROUGH 2010 ($ MILLIONS)
POWER TRAIN CONFIGURATIONS
HYBRID ELECTRIC DRIVETRAINS
SERIES
PARALLEL
COMBINATION
FULL HYBRID
KEY SUPPLIERS OF FULL HYBRID ELECTRIC VEHICLES
DRIVING DYNAMICS OF A FULL HYBRID CAR (TOYOTA PRIUS)
ENGINE
MOTOR-GENERATOR
BATTERY
INVERTER
Table 3 GLOBAL MARKET FOR THIRTEEN NEW COMPONENTS USED IN FULL HYBRID ELECTRIC VEHICLES (CARS ONLY), THROUGH 2010 ($ MILLIONS)
DRIVING DYNAMICS OF A FULL HYBRID SPORTS UTILITY VEHICLE (FORD ESCAPE)
ENGINE
MOTOR-GENERATOR
BATTERY
DRIVING DYNAMICS OF A FULL HYBRID SPORTS UTILITY VEHICLE (LEXUS RX 400H)
ENGINE
MOTOR-GENERATOR
BATTERY
DRIVING DYNAMICS OF THE TOYOTA HIGHLANDER FULL HYBRID SUV
DRIVING DYNAMICS OF THE FORD MERCURY MARINER FULL SUV
Table 4 GLOBAL MARKET FOR THIRTEEN NEW COMPONENTS USED IN FULL HYBRID ELECTRIC VEHICLES (SUVs ONLY), THROUGH 2010 ($ MILLIONS)
MILD HYBRIDS
BELT ALTERNATOR STATOR
DRIVING DYNAMICS OF A MILD HYBRID CAR (HONDA CIVIC)
ENGINE
MOTOR GENERATOR
BATTERY
DRIVING DYNAMICS OF A MILD HYBRID CAR (HONDA INSIGHT)
ENGINE
MOTOR GENERATOR
BATTERY
Table 5 GLOBAL MARKET FOR THIRTEEN NEW COMPONENTS USED IN MILD HYBRID ELECTRIC VEHICLES (CARS ONLY), THROUGH 2010 ($ MILLIONS)
DRIVING DYNAMICS OF A MILD HYBRID SPORTS UTILITY VEHICLE (HONDA ACCORD)
ENGINE
MOTOR GENERATOR
BATTERY
DRIVING DYNAMICS OF THE CHEVROLET SILVERADO MILD HYBRID SUV
DRIVING DYNAMICS OF A MERCEDES-BENZ S-CLASS HYBRID SUV
DRIVING DYNAMICS OF AN AUDI-Q7 MILD HYBRID SUV
DRIVING DYNAMICS OF A NISSAN ALTIMA HYBRID
Table 6 GLOBAL MARKET FOR THIRTEEN NEW COMPONENTS USED IN MILD HYBRID ELECTRIC VEHICLES (SUVS ONLY), THROUGH 2010 ($ MILLIONS)
IMPACT OF HIGH COSTS ON HYBRID CAR SALES
RATE OF HYBRIDIZATION (ROH)
ORDER OF HYBRIDIZATION
ELECTRIC HYBRIDIZATION RATE (HER)
COMBUSTION HYBRIDIZATION RATE (CHR)
HYBRID ELECTRIC VEHICLE ENERGY CONCEPT
HYBRID ELECTRIC VEHICLE COMPONENT ANALYSIS
KEY POINTS
COMPONENT SUPPLY CHAIN FOR TOYOTA HYBRIDS
IN-HOUSE COMPONENT PRODUCTION
Denso
Panasonic EV Energy Co.
Aisin AW Co.
Toshiba Corp.
Koyo Seiko, NSK, Ltd. and ADVICS
Hitachi
Related Activities
COMPONENT SUPPLY CHAIN FOR FORD HYBRIDS
COMPONENT SUPPLY CHAIN FOR HONDA HYBRIDS
ENGINE TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
ENERGY RECOVERY AND BATTERY STORAGE
ENGINE SHUT-OFF WHEN STOPPED
USE OF AN ATKINSON ENGINE (GASOLINE)
Table 7 SUMMARY OF ENGINE TYPES USED IN HYBRID ELECTRIC VEHICLES IN 2005
BATTERY TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
BATTERY CAPACITY
Table 8 BATTERIES USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES IN 2005
UNITED STATES ADVANCED BATTERY CONSORTIUM (USABC)
Table 9 USABC SECONDARY CRITERIA FOR ADVANCED BATTERY TECHNOLOGIES
OTHER CRITERIA
Table 10 HYBRID BATTERY MARKET DATA
Table 11 SECONDARY BATTERY TECHNOLOGY COMPARISON
ELECTRIC MOTOR TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
Table 12 COMPARISON OF DIFFERENT MOTOR TYPES USED FOR HYBRID ELECTRIC VEHICLES
Table 13 2005 MOTOR RATING DATA FOR HYBRID ELECTRIC VEHICLES
Table 14 TYPES OF CVTS USED IN HYBRID ELECTRIC VEHICLES IN 2005
REGENERATIVE BRAKING TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
INVERTER TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
INVERTER (ELECTRICAL)
CASE STUDY: 2005 TOYOTA PRIUS
INTEGRAL POWER UNIT (IPU) TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
IGBT TRANSISTOR
ELECTRONIC CONTROL UNIT (ECU) TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
ULTRACAPACITOR TECHNOLOLGY USED IN HYBRID ELECTRIC VEHICLES
Table 15 COMPARISON OF ULTRACAPACITOR AND BATTERY CHARACTERISTICS
HIGH-VOLTAGE CONNECTOR AND CABLE TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
TWO-POLE INVERTER CONNECTOR
POLE INVERTER CONNECTOR
SERVICE PLUG
HEV BATTERY BUS BAR MODULE
HIGH-VOLTAGE JUNCTION BOX
SHIELDED EV-HEV CABLE
ELECTRIC COMPRESSOR TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
ELECTRIC POWER STEERING TECHNOLOGY USED IN HYBRID ELECTRIC VEHICLES
TECHNICAL ISSUES RELATED TO ELECTRICAL AND ELECTRONIC COMPONENTS USED IN HYBRID ELECTRIC VEHICLES
HYBRID COMPUTER CONTROL SYSTEMS
MULTIPLE SYSTEM CONTROLLERSS
POWER MANAGEMENT
ELECTRONICS CHALLENGES
COSTS
POWER CONSUMPTION
OPERATING ENVIRONMENTS
RELIABILITY AND DURABILITY
SAFETY AND SECURITY
REGULATIONS
THERMAL MANAGEMENT
Thermal Management and System Integration
MOTOR GENERATOR DETAILS
Material Challenges
BATTERY DETAILS
Specific Energy
Specific Power
Battery Life
Energy Efficiency
Specific Costs
COSTS
ULTRACAPACITOR DETAILS
KEY POINTS FOR EVALUATING PERFORMANCE AND COST OF ULTRACAPACITORS FOR HYBRID ELECTRIC VEHICLE PROPULSION
INVERTERS, IPU MODULES AND OTHER ELECTRONICS
Case Study: 2005 Toyota Prius Hybrid Synergy Drive
GROWTH DRIVERS
REGIONAL GROWTH
PRICE COMPETITION AMONG COMPONENTS
COMPETING WITH TOYOTA
MARKET SIZE OF THIRTEEN COMPONENTS FOR HYBRID ELECTRIC VEHICLES
INTRODUCTION
METHODOLOGY
KEY ASSUMPTIONS IN ESTIMATING THE DOLLAR MARKET OF COMPONENTS FOR HYBRID ELECTRIC VEHICLES IN 2005 AND 2010
Dollar Market Projections for Thirteen New Components for Hybrid Electric Vehicles in 2005
GROWTH RATE JUSTIFICATION
BATTERIES
MOTORS
OTHER ITEMS
TOTAL MARKET SIZE
HYBRID CARS AND SUVS
Table 16 GLOBAL MARKET FOR 13 NEW COMPONENTS FOR HYBRID ELECTRIC VEHICLES BY CLASSIFICATION, THROUGH 2010 ($ MILLIONS)
Figure 1 GLOBAL MARKET OF 13 NEW COMPONENTS BY CLASSIFICATION OF HYBRID ELECTRIC VEHICLE, 2005 AND 2010 ($ MILLIONS)
COMPONENT TYPES
Table 17 GLOBAL MARKET FOR 13 NEW COMPONENTS USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Justification for the Battery Aftermarket
Strategic Conclusions
Motors
Generators
CVTs
Ultracapacitors
IGBT Interters
ECUs
Integrated Power Control Units
High-Voltage Wiring
Electric Power Steering
Electric Compressors for HVAC
Regenerative Braking
Figure 2 GLOBAL MARKET OF 13 NEW COMPONENTS USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS), 2005 AND 2010 (%)
Engines
Market Size: High Power-density and High-efficiency Combustion Engines
Table 18 UNIT COSTS OF ENGINES FOR HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ THOUSANDS)
Table 19 GLOBAL MARKET FOR ENGINES USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 20 PERCENT SHARE OF WORLD MARKET FOR MAJOR COMPANIES MANUFACTURING ATKINSON ENGINES FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Batteries
Table 21 UNIT COSTS OF BATTERIES USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS) 2003-2010 ($ THOUSANDS)
Table 22 GLOBAL MARKET FOR BATTERIES USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 23 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING AUTOMOTIVE GRADE BATTERIES FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Motors
Table 24 GLOBAL MARKET FOR ELECTRIC MOTORS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 25 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING MOTORS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Generators
Table 26 GLOBAL MARKET FOR GENERATORS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 27 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING ELECTRIC GENERATORS FOR HYBRID ELECTRIC VEHICLES
Market Size: Power Splitters (Continuously Variable Transmissions - CVTs)
Table 28 GLOBAL MARKET FOR POWER SPLITTERS (CONTINEOUSLY VARIABLE TRANSMISSIONS-CVTS) USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 29 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING CONTINUOUSLY VARIABLE TRANSMISSIONS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Regenerative Braking
Table 30 GLOBAL MARKET FOR REGENERATIVE BRAKING USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 31 PERCENT SHARE OF THE WORLD MARKET FOR TOP COMPANIES MANUFACTURING REGENERATIVE BRAKING FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Inverters
Table 32 GLOBAL MARKET FOR IGBT INVERTERS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 33 PERCENT SHARE OF WORLD MARKET FOR TOP FIVE COMPANIES MANUFACTURING IGBT INVERTERS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Integrated Power Units (IPUs or Controllers)
Table 34 GLOBAL MARKET FOR INTEGRATED POWER UNITS (IPUS) USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 35 PERCENT SHARE OF WORLD MARKET FOR TOP FIVE COMPANIES MANUFACTURING IPUS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Electronic Control Units
Table 36 GLOBAL MARKET FOR ELECTRONIC CONTROL UNITS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 37 PERCENT SHARE OF THE WORLD MARKET FOR TOP FIVE COMPANIES MANUFACTURING IPUS FOR HYBRID ELECTRIC VEHICLES, 2005
Ultracapacitors
Market Size
Table 38 GLOBAL MARKET FOR ULTRACAPACITORS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 39 PERCENT SHARE OF WORLD MARKET HELD BY TOP FIVE COMPANIES MANUFACTURING ULTRACAPACITORS FOR HYBRIDE ELECTRIC VEHICLES, 2005
Market Size: High-voltage Wiring
Table 40 GLOBAL MARKET FOR HIGH-VOLTAGE WIRING USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 41 PERCENT SHARE OF WORLD MARKET FOR TOP FIVE COMPANIES MANUFACTURING ULTRACAPACITORS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Electric Compressors
Table 42 GLOBAL MARKET FOR ELECTRIC COMPRESSORS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS) THROUGH 2010 ($ MILLIONS)
Market Players
Table 43 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING ELECTRIC COMPRESSORS FOR HYBRID ELECTRIC VEHICLES, 2005
Market Size: Electric Power Steering
Table 44 GLOBAL MARKET FOR ELECTRIC POWER STEERING USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 ($ MILLIONS)
Market Players
Table 45 PERCENT SHARE OF WORLD MARKET FOR TOP COMPANIES MANUFACTURING ELECTRIC POWER STEERING FOR HYBRID ELECTRIC VEHICLES, 2005
INDUSTRY STRUCTURE
OVERVIEW
INDUSTRY CHARACTERSTICS
MARKET
Table 46 GLOBAL MARKET FOR HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 (NUMBER OF CARS)
Table 47 U.S. AND JAPANESE MARKETS FOR HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 (THOUSANDS OF UNITS)
Table 48 EUROPEAN AND OTHER COUNTRY MARKETS FOR HYBRID ELECTRIC VEHICLES (CARS AND SUVS), THROUGH 2010 (THOUSANDS OF UNITS)
Suppliers
Hybrid Vehicle Manufacturing
REGIONAL MARKET SHARES OF THE 13 COMPONENTS FOR HYBRID ELECTRIC VEHICLES
Figure 3 REGIONAL PERCENT OF MARKET SHARE OF THIRTEEN NEW COMPONENTS USED IN MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS), 2005 AND 2010 (%)
JOINT ALLIANCES AND LICENSE AGREEMENTS FOR HYBRID TECHNOLOGY SHARING AMONG HEV COMPONENTS SUPPLIERS
MERGERS AND ACQUISITIONS
Table 49 JOINT VENTURES, DEALS, LICENSING AGREEMENTS, ACQUISITIONS AND MERGERS AMONG HYBRID COMPONENT SUPPLIERS, 2000 TO 2005
JOINT ALLIANCES AND LICENSING AGREEMENTS FOR HYBRID TECHNOLOGY SHARING AMONG HYBRID ELECTRIC VEHICLE OEMS
GENERAL MOTORS
TWO-MODE HYBRID SYSTEM
Table 50 JOINT VENTURES, LICENSING ARRANGEMENTS, ACQUISITIONS AND MERGERS AMONG HYBRID ELECTRIC VEHICLE MANUFACTURERS, FROM 2000 TO 2005
COMPETITION AND MARKET DYNAMICS
KEIRETSU RELATIONSHIPS: THE JAPANESE NETWORK OF AFFILIATED COMPANIES
CUSTOMER DIVERSIFICATION
NEW SUPPLIERS
PATENTS AND PATENT ANALYSIS
LIST OF PATENTS
PATENT ANALYSIS
PATENTS BY COMPONENT TYPE
Table 51 NUMBER OF PATENTS GRANTED FOR NEW HEV COMPONENTS BY TYPE, JANUARY 2001 TO SEPTEMBER 2005
Table 52 FIRST THROUGH 26TH COMPANIES BY NUMBER OF PATENTS GRANTED FOR NEW HEV COMPONENTS, FROM 2001 TO SEPTEMBER 2005
Table 53 NUMBER OF PATENTS GRANTED BY ASSIGNED COUNTRY/REGION FOR COMPONENT GROUPS USED IN HEVS (CARS AND SUVS) FROM 2001 TO SEPTEMBER 2005
Figure 4 NUMBER OF PATENTS GRANTED BY ASSIGNED COUNTRY/REGION FOR DESIGNATED COMPONENT GROUPS USED IN HEVS (CARS AND SUVS) FROM 2001 TO SEPTEMBER 2005
HYBRID COMPONENT PATENT ACTIVITY
INTERNATIONAL OVERVIEW OF NEW HYBRID COMPONENT PATENT ACTIVITY
Table 54 NUMBER OF PATENTS GRANTED BY ASSIGNED COUNTRY/REGION FOR NEW COMPONENTS USED IN HYBRID ELECTRIC VEHICLES (CARS AND SUVS) FROM 2001 TO SEPTEMBER 2005
Table 55 HYBRID ELECTRIC VEHICLE-RELATED PARTS SUPPLIERS PRODUCT LINE REFERENCE
COMPANY PROFILES
AISIN AW CO., LTD.
ADVICS CO., LTD.
AZURE DYNAMICS, INC.
COBASYS (OVONIC BATTERY CO., INC.)
CONTINENTAL ISAD ELECTRONIC SYSTEMS GMBH & CO.
DENSO CORP.
FAVESS
FUJI ELECTRIC DEVICE TECHNOLOGY
HITACHI
PRODUCT STRATEGIES FOR 2010
Electric Powertrain Systems
Drive Control Systems
Engine Management Systems
JAPAN STORAGE BATTERY CO., LTD. (JSB)
JATCO, LTD.
JOHNSON CONTROLS
AUTOMOTIVE GROUP
GLOBAL CAPABILITIES IN AUTOMOTIVE BATTERIES
United States and Canada
Europe
Mexico
South America
KEIHIN CORP.
KOYO SEIKO CO., LTD.
LuK GROUP
LuK GROUP (CONTINUD)
MAXWELL TECHNOLOGIES
MITSUBISHI ELECTRIC
NEC ELECTRONICS AMERICA, INC.
NESSCAP CO., LTD.
NSK STEERING SYSTEMS AMERICA, INC.
PANASONIC EV ENERGY CO., LTD.
PIE TECHNOLOGY
SAFT AMERICA, INC.
SANYO ELECTRIC CO., LTD.
SHIN-KOBE ELECTRIC MACHINERY CO., LTD.
SUMITOMO WIRING SYSTEMS, LTD.
TDK CORP.
TOCHIGI FUJI SANGYO KABUSHIKI KAISHA
TOSHIBA CORP. SEMICONDUCTOR CO.
TOYOTA INDUSTRIES CORP.
UQM TECHNOLOGIES, INC.
VISTEON CORP.
YAZAKI BUHIN K.K.
ZF FRIEDRICHSHAFEN AG
Table 56 DATA COMPARISON FROM THREE SOURCES RELATING TO GLOBAL PRODUCTION OF MILD AND FULL HYBRID ELECTRIC VEHICLES (CARS AND SUVS) 2005 AND 2010 (NUMBER OF UNITS)
APPENDIX
Table 57 SUMMARY OF VEHICLE COST DATA: PRIUS AND CIVIC HYBRIDS, 2003 ($ THOUSANDS)
Table 58 MODELS OF HYBRID ELECTRIC VEHICLES NOW AVAILABLE OR EXPECTED TO BE AVAILABLE ON GLOBAL MARKETS BETWEEN 2005 AND 2010 |
Order Form * Please reference product number R2-1150 when ordering or inquiring.
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131 Ashland St., Suite 200 North Adams, MA 01247
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