Introduction
Study Goals And Objectives
Contribution To The Study
Format And Scope
Methodology And Information Sources
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Executive Summary
Summary Table:
North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, Through 2008 ($ Millions)
Summary Figure:
North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, 2003 And 2008 ($ Millions)
Industry And Market Overview
North American Market
Table 1 North American Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)
Table 2 Share Of The North American Market By Segment, 2003 And 2008 (%)
Figure 1 Share Of The North American Market By Segment, 2003 And 2008 (%)
North American Industry Structure
Table 3 North American Companies Involved In Ceramic/Inorganic Additives
Table 3 (Continued)
World Market
Table 4 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)
Table 5 Share Of The Global Market, 2003 And 2008 (Percent)
Figure 2 Share Of The Global Market, 2003 And 2008 (%)
Research And Development
Technology Overview
History
Table 6 Highlights Of Developments In Additives And Their End Uses
Table 6 (Continued)
Ceramic/Inorganic Additives
Table 7 Summary Of Ceramic/Inorganic Additives And Applications
Table 7 (Continued)
Ceramic Processing
Table 8 Summary Of Sintering Aids And Grain-Growth Inhibitors
Brick
Ceramic Adhesives
Other
Decorative Coatings
Brick Colorants/Coatings
Table 9 General Colors Produced By Pigment Oxides
Color Specks
Glazes
Glazes (Continued)
Lead-Free
Engobes
Frits
Porcelain Enamel
Porcelain Enamel (Continued)
Overglazes/Underglazes
Pigments
Pigments (Continued)
Table 10 Typical Pigment Compositions And Colors
Table 11 Effect Of Dopants On Tio2-Sno2 Pigment Color (Sno2 Content, Mol%)
Pigments (Continued)
Color Specks
Stains
Electronic Ceramics
Table 12 Additives Used For Electronic Ceramics
Table 12 (Continued)
Engineered Ceramics
Engineered Ceramics (Continued)
Engineered Ceramics (Continued)
Zircon/Zirconia
Table 13 Compositions Of Selected Zirconia
Refractories
Table 14 Additives For Refractories
Refractories (Continued)
Refractories (Continued)
Whiteware
Sanitary Ware
Tile
Other Whiteware
Cosmetics
Paints, Plastics, Paper
Alumina
Table 15 Typical Properties Of Spherical Alpha Alumina
Antimony Oxide
Cenospheres
Table 16 Typical Physical Properties Of Cenospheres
Table 17 Compositions Of Fly Ash Used To Make Cenospheres (Wt %)
Iron Oxide
Table 18 Typical Compositions Of Commercial Synthetic Iron Oxides And Ferrite Powders
Silica
Silicon Carbide
Titanium Dioxide
Table 19 Comparison Of White Pigment Properties
Titanium Dioxide (Continued)
Zinc Oxide
Other
Insulating/Reflective Paints
Insulating/Reflective
(Continued)
Other
Electronics Manufacturing
Table 20 Comparison Of Properties Of Thermoplastics With Fillers*
Electronics Manufacturing (Continued)
Table 21 Comparison Of Filler Properties
Electronics Manufacturing (Continued)
Boron Nitride
Table 22 Properties Of Boron Nitride Powder*
Laminate Flooring
Metals Processing
Miscellaneous
Applications And Markets
Additive Applications
Ceramics Processing
Adhesive Applications
Table 23 Typical Properties And Applications Of Sauereisen Ceramic Cements
Table 24 Properties Of High Temperature Ceramic Adhesives
Table 24 (Continued)
Table 25 Properties Of Cotronics' Adhesives
Table 26 Comparison Of Accumet's Adhesives
Table 27 Property Comparison Of Selected Refractory Mortars
Recent Developments
Alumina Adhesive For Saggers
Adhesive For Oxygen Sensors
Dowel Adhesive Method For Repair Of Ceramic Matrix Composites (U.S. Patent No. Us5928448)
Adhesive For Graphite And Carbon/Carbon Components
Heat Radiating Inorganic Adhesive (Patent No. Jp11116899)
Heat-Resistant Adhesive For Bonding Different Kinds Of Materials Together (Patent No. Jp11181358)
Inorganic Adhesive Composition And Its Manufacturing Method (Patent No. Jp2001329231)
Ceramic Adhesive (Patent No. Jp2002173379)
Boron Nitride Adhesive For Metal And Glass
Basic Refractory Mortar (Patent No. Jp2003238261)
Adhesive For Microwave Sintering Furnace (Patent No. Jp2003238266)
Fire Resistant Adhesive Composition (Japan Patent No. 2002-265910)
Applications Of Decorative Coatings
Glazes
Porcelain Enamel
Recent Developments
Tile Glazes From Crystallizing Frits
Sol-Gel Silica Coatings For Stoneware Tile
Alternative Turquoise Blue Pigment For Glazes
Photocatalytic Superhydrophilic Ceramic Tile
Natural Red Pigment For Single-Fired Ceramic Glaze
Borates For Sanitaryware Glazes
Star Dust Colored Crushed Frits For Dry Applications
Colored Silicon Carbide (Patent No. Wo 01/74951)
Night Glow Glaze For Ceramics
Glaze Composition And Antifouling Ceramic Ware (Patent No. Wo 03004428)
Water-Resistant Porcelain Enamel Coatings (Patent No. Wo 01/27049)
Porcelain Enamel For Aluminized Steel (Patent No. Wo 99/54262)
Catalytic Porcelain Enamel Coating Composition (Patent No. Wo 99/35101)
High-Temperature Glaze With Anti-Dust And Anti-Bacteria Functions (Patent No. Tw528741)
White Enamel For Aluminized Or Galvanized Steel (Patent No. Ep1190994)
Glaze Composition For Decorating Ceramic Product (Patent No. Jp2000053478)
Brick Coating Simulates Flashing
Transparent Glaze Colors Using Rare Earth Colorants
Paints, Plastics, Paper
Table 28 Additive Applications In Paints, Coatings, And Plastics
Alumina
Table 29 Properties Of Alumina Used As Fillers
Antimony Oxide
Cenospheres/Microspheres
Table 30 Advantages Of Microsphere Fillers
Table 31 Summary Of Applications For Microspheres
Table 31 (Continued)
Table 32 Typical Weight Additions And Particle Sizes For Selected Applications
Insulating/Reflective Paints
Table 33 Manufacturers And Applications Of Insulating Paints
Table 33 (Continued)
Table 34 Temperature Reductions For Various Process Equipment
Iron Oxide
Silica
Titanium Dioxide
Zinc Oxide
Zircon/Zirconia
Table 35 Major Applications For Zircon
Electronics Applications
Table 36 Microwave Materials And Applications
Table 37 Properties And Applications Of Thermal Interface Materials
Electronics Applications (Continued)
Recent Developments
Silicate-Based Sintering Aid For Dielectrics (Patent No. Wo 01/14280)
Other
Recent Developments
Colloidal Silica Binder For Investment Casting Molds
Table 38 Comparison Of Megasol To A Conventional Binder
Processing Aqueous Titanium Solutions To Titanium Dioxide Pigments
Heat-Insulating Fire-Resisting Sheet And Building Panel (Patent No. Jp11036473, Jp11036474)
Heat Insulating Wall Material (Patent No. Jp2000071389)
Heat Insulating Roof Material (Patent No. Jp2000240224)
Encapsulant For Semiconductor (Patent No. Jp11021432)
Production Of Silica Filler, Composition For Filler And Its Production (Patent No. Jp11043320)
Tungsten Oxide-Tin Oxide-Silicon Dioxide Compound Sol And Its Production (Patent No. Jp2000007340)
Silica Filler Having Adhesiveness To Glass And Ceramic Material And Room Temperature-Curable Composition (Patent No. Jp2000129131)
Flame-Retardant Epoxy Resin Composition, Semiconductor Sealing Material, And Semiconductor Device (Patent No. Jp2003-113291)
Alumina Particle For Fillers (Patent No. Jp2003192339)
Thermal Conduction Material (Patent No. Jp2003197833)
Ceramic-Filled Photodielectric Material
Selective Extraction Of Cenospheres
Iron Oxide Pigments From Coal Mine Waste
Inorganic Yellow-Red Pigments Without Toxic Metals
Process For Yellow Iron Oxide Pigments
High Performance Iron Oxide Pigments
Markets
Overall U.S./North American Markets
Table 39 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)
Figure 3 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, 2003 And 2008 ($ Millions)
Table 40 Share Of Market By Segment, 2003 And 2008 (Percent)
Figure 4 Share Of Market By Segment, 2003 And 2008 (Percent)
Additives Markets
Table 41 North American Markets For Ceramic/Inorganic Additives By Material, Through 2008 ($ Millions)
Table 42 North American Markets For Ceramic/Inorganic Additives By Application, Through 2008 ($ Millions)
Figure 5 North American Markets For Ceramic/Inorganic Additives By Application, 2003 And 2008 ($ Millions)
Table 43 Market Share Of Ceramic/Inoganic Additives By Application, 2003 And 2008 (Percent)
Figure 6 Market Share Of Ceramic/Inorganic Additives By Application, 2003 And 2008 (Percent)
Ceramic Processing
Advanced Ceramics
Table 44 U. S. Markets For Advanced Ceramic Powders, Through 2007 ($ Millions)
Ceramic Adhesives
Decorative Coatings/Traditional
Table 45 North American Market For Decorative Coatings, Through 2008 ($ Millions)
Colorants/Coatings For Brick And Other Structural Clay Products
Table 46 Historical U.S. Shipments Of Clay Construction Products, 1998-2002
Table 47 Historical U.S. Housing Starts, Production, And Shipments Of Brick, 1998-2002
Glazes For Whitewares
Table 48 Historical U.S. Shipments Of Glazed Whiteware Products, 1997-2003 ($ Millions)
Glazes For Whitewares (Continued)
Table 49 Historical Shipments, Imports, Exports And Consumption Of U. S. Tile Market, 1990-2003 (Thousands Of Square Feet)
Glazes For Whitewares (Continued)
Table 50 North American Market For Tile And Its Glaze, 2000-2008
Porcelain Enamel
Table 51 U.S. Demand For Porcelain Enamel Appliances, 1999-2004 (Millions Of Units)
Table 52 Breakdown By Application For Porcelain Enamel, 2003 (Million Lbs)
Refractories
Table 53 U.S. Shipments Of Refractories, 1997-2002 ($ Millions)
Overall Ceramic Processing Market
Table 54 North American Market For Ceramic Processing Additives, Through 2008 ($ Millions)
Plastics, Paints, Papers
Alumina
Antimony Oxide
Cenospheres/Ceramic Microspheres
Pigments
Iron Oxide
Table 55 U.S. Market For Iron Oxide Pigments, Through 2006 ($ Millions)
Table 56 Historical U. S. Market For Iron Oxide Pigments, 1998-2002 ($ Millions)
Silica
Titanium Dioxide
Table 57 North American Capacities Of Titania Production (Thousand Metric Tons Per Year)
Table 58 U.S. Production And Consumption Of Tio2 (Million Short Tons And (Million Metric Tons))
Zinc Oxide
Zircon/Zirconia
Table 59 Uses Of Zircon/Zirconia As An Additive/Ingredient In Various Market Segments, Through 2005 (Thousand Metric Tons)
Table 60 U.S. Market For Zircon And Zirconia, 1998-2002 (Thousand Metric Tons)
Fillers For Electronics Manufacturing
Fillers For Electronics
(Continued)
Fillers For Electronics
(Continued)
Insulating/Reflective Paints/Coatings
Table 61 U.S. Market For Architectural Coatings, 1997-2002
Insulating/Reflective
(Continued)
Laminate Flooring
Table 62 North American Market For Laminate Flooring, 2001-2003
Table 63 North American Market For Ceramic/Inorganic Additives By End Use, Through 2008
Global Markets And Competition
Table 64 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)
Figure 7 Global Market By Segment, 2003 And 2008 (Percent)
Ceramic Additives
Table 65 Global Market For Ceramic Additives By Material, Through 2008 ($ Millions)
Table 66 U.S. Net Import Reliance Of Selected Ceramic Additives (Percent)
Table 67 Leading Producing Countries Of Selected Additives
Ceramics Processing
Table 68 Global Market For Ceramic Processing Additives, Through 2008 ($ Millions)
Advanced Ceramics
Decorative Coatings/Traditional
Table 69 Global Market For Decorative Coatings, Through 2008 ($ Millions)
Brick And Roofing Tile
Dinnerware
Porcelain Enamel
Table 70 Global Market For Porcelain Enamel Frit, Through 2008 ($ Millions)
Sanitary Ware
Table 71 Global Leaders In Sanitary Ware, 2002 (Million Pcs)
Tile
Table 72 World Production Of Tile By Region, 1990 And 2000 (Million M2)
Table 73 Global Tile Production And Consumption By Region, 2002
Table 74 Top 10 Tile Consuming Countries, 1999-2002 (Million M2)
Table 75 Top 10 Tile Manufacturing Countries, 1999-2002 (Million M2)
Refractories
Paints/Plastics/Paper
Alumina
Cenosphere
Pigments
Iron Oxide
Titanium Dioxide
Zinc Oxide
Zircon/Zirconia
Insulating/Reflective Paints
Electronics Manufacturing
Table 76 Global Thermal Management Interface Revenue By Sub-Products, Through 2008 ($ Millions)
Laminate Flooring
Table 77 Global Breakdown Of European Production Of Laminate Flooring By Region, 2002 And 2003
Figure 8 Global Breakdown Of European Production Of Laminate Flooring By Region, 2003 (Miillion M2)
Table 78 Breakdown Of European Production By Country, 2002
Figure 9 Breakdown Of European Production By Country, 2002 (Million M2)
Appendix
Company Profiles
A.O. Smith Protective Coatings Div.
Accumet Materials, Inc.
Acry-Tech Coatings, Inc.
Alstom Research & Technology Center
Altair Nanomaterials, Inc.
American Art Clay Co., Inc.
American Chemet Corp.
American Minerals Inc.
American Porcelain Enamel Co.
Aremco Products, Inc.
Agsco Corp.
Alcan Chemicals
Alcoa World Chemicals
Ashtek Corporation
Baikowski Malakoff Inc.
Basf Ag
Basf Coatings & Colorants Div.
Bayer Industrieprodukte Gmbh & Co. Kg
Beijing Lucida Chemical Co., Ltd.
Broll Buntpigmente Gmbh & Co. Kg
Carbon Enterprises Limited
Castle Colours Ltd
Ced Process Minerals, Inc.
Cerama-Tech International
Ceramic Color & Chemical Mfg. Co.
Ceramic Envirocoat Inc.
Ceramicglazes.Com
Ceratech Coatings
Cesar
Colorobbia Italia Spa.
Continental Mineral Processing Inc.
Cotronics Corp.
Custom Ceramic Coatings, Inc.
Dampney Co., Inc.
Dar Tech Inc.
Denka Kagaku Kogyo Kk
Derivados Metalorganicos, S. A. De C. V.
Dmc2 France S.A. Degussa Metaux Catalyseurs Cerdec
Dupont Titanium Technologies
Dylon Industries
Elkem Materials
Engelhard Corporation
Envirocoat Technologies Inc.
Esmalglass S. A.
Ferro Corporation
Ferro Corporation Degussa Metals Division
Ferro Great Britain Ltd. Ceramics Division
Ferro Corporation Porcelain Enamel Division
Ferro Gmbh Performance Pigments And Colors
Ferro Tile Coating Systems
Freecom, Inc.
Fusion Ceramics Inc.
General Color & Chemical Co. Inc.
Ge Advanced Ceramics
Georgies Ceramic & Clay Co.
Graham Paint
Hammill & Gillespie Inc.
H. C. Starck Gmbh
Heidelberger Calcium Aluminates Inc.
Hottec Inc.
Huber Engineered Materials
Huntsmantioxide
Hy-Tech Thermal Solutions
Inchem Surface Coatings
Inco Colors India Ltd.
Insulated Coatings Corp.
Insulcon B.V.
International Ceramics
Johnson Matthey Colors & Coatings Division
Johnson Matthey Colors & Coatings
(Continued)
Kerr-Mcgee Corporation
Key Solutions
Kraft Chemical Co.
Kronos, Inc.
Laguna Clay Co.
Liquid Ceramic International Inc.
Magnesium Electron, Inc.
Manfredini & Schianchi S.R.L.
Malvern Minerals Co.
Mario Pilato Blat, S.A.
Mascoat Products, Inc.
Mason Color Works Inc.
Microfine Minerals Limited
Millenium Inorganic Chemicals
Milton Bridge Ceramic Colors Ltd.
Mineral Pigments Corp.
Moltuval, S.A.
Molycorp, Inc.
Nanophase Technologies Corporation
Nanostructured & Amorphous Materials Inc. Usa
Nationwide Chemical Coating Manufacturers, Inc.
Nisby Coatings Inc.
Norkem Ltd.
Omega Engineering
Omg Americas, Inc.
Paramount Liquid Seal, Inc.
Pemco Corp.
Performance Ceramics Co.
Pfaltz & Bauer, Inc.
Potters Industries Inc.
Powdermet Inc.
Prince Manufacturing. Co.
Protek-Usa
Rabco, Inc.
Rath Performance Fibers Inc.
Reimbold & Strick Gmbh
Remet Corp.
Reusche & Co. Of T.W.S. Inc.
Rhodia Electronics & Catalysis, Inc.
Rio Tinto Plc
Sauereisen
The Shepherd Color Co.
Shield-It Coatings Corp.
Showa Denko
Sphere Services, Inc.
Spm Thermo-Shield Inc.
Sneyd Oxides Ltd
Southern Color Co.
Spectrum Glazes
Saint-Gobain Ceramics Corp., Boron Nitride
Superior Products International
Tarmac Central Ltd
Tce International
Tech Traders Inc.
Thermal Ceramics
Thermal Control Coatings
Thermilate Europe Ltd.
3m Specialty Materials
Toda Kogyo Corp
Tor Minerals Intl.
Trebol
Treibacher Schleifmittel Ag
Trelleborg Fillite Ltd.
Umicore Specialty Oxides & Chemicals
Unimin Corp.
U.S. Silica Company
Us Zinc
Vitreous Enamel Services Ltd.
Vitro Quimica Sa
Washington Mills Electro Minerals Co.
Wendel Email
Wesbond Corp.
W.G. Ball Ltd
Z-Tech Llc
Zhengyuanyi Qing Sttc
Zyp Coatings Inc.
Patents
Table 79 U.S. Patents In Ceramic Additives Since 1999
Table 80 U.S. Patents In Ceramic Adhesives Since 1998
Table 81 U.S. Patents In Glazes And Decorative Coatings Since 1999
Table 82 U.S. Patents In Miscelaneous Applications Since 1999
Table 83 Recent Japanese Patents
Table 84 Recent International Patents
Research Organizations Involved In Decorative Coatings, Glazes And Traditional Ceramics
Central Glass & Ceramic Research Institute
Centro Italiano Smalti Porcellanti
Ceram Research Ltd
Institute Fur Gesteinshuttenkunde Der Rwth Aachen
The Institue Of Vitreous Enamelers
The International Enamelers Institute
The National Brick Research Center
National Industrial Research Institute Of Nagoya
Porcelain Enamel Institute
Whiteware Research Center
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