Industry Research Reports and Market Analysis at MindBranch.com

Ceramic/inorganic Additives for Non-ceramic Applications and Ceramic Processing

Published By: BCC Research
August 2004
R2-827
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Description

The total 2003 North American market for ceramic/inorganic additives for nonceramic applications and ceramic processing/adhesives/decorative coatings was $3.5 billion in 2003; The market is expected to rise at an average annual growth rate (AAGR) of 1.4%, to $3.7 billion by 2008; The global market for 2003 was estimated at $10.5 billion. This is expected to grow at an AAGR of 2% to $11.6 billion in 2008; Titania is the most widely used additive, and is found in both ceramic and nonceramic applications.
Table of Contents

Introduction
Study Goals And Objectives

Contribution To The Study

Format And Scope

Methodology And Information Sources

Who Should Subscribe?

Related Bcc Reports And Newsletters

Bcc On-Line Services

Disclaimer

Executive Summary
Summary Table:
North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, Through 2008 ($ Millions)

Summary Figure:
North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, 2003 And 2008 ($ Millions)

Industry And Market Overview
North American Market

Table 1 North American Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)

Table 2 Share Of The North American Market By Segment, 2003 And 2008 (%)

Figure 1 Share Of The North American Market By Segment, 2003 And 2008 (%)

North American Industry Structure

Table 3 North American Companies Involved In Ceramic/Inorganic Additives

Table 3 (Continued)

World Market

Table 4 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)

Table 5 Share Of The Global Market, 2003 And 2008 (Percent)

Figure 2 Share Of The Global Market, 2003 And 2008 (%)

Research And Development

Technology Overview
History

Table 6 Highlights Of Developments In Additives And Their End Uses

Table 6 (Continued)

Ceramic/Inorganic Additives

Table 7 Summary Of Ceramic/Inorganic Additives And Applications

Table 7 (Continued)

Ceramic Processing

Table 8 Summary Of Sintering Aids And Grain-Growth Inhibitors

Brick

Ceramic Adhesives

Other

Decorative Coatings

Brick Colorants/Coatings

Table 9 General Colors Produced By Pigment Oxides

Color Specks

Glazes

Glazes (Continued)

Lead-Free

Engobes

Frits

Porcelain Enamel

Porcelain Enamel (Continued)

Overglazes/Underglazes

Pigments

Pigments (Continued)

Table 10 Typical Pigment Compositions And Colors

Table 11 Effect Of Dopants On Tio2-Sno2 Pigment Color (Sno2 Content, Mol%)

Pigments (Continued)

Color Specks

Stains

Electronic Ceramics

Table 12 Additives Used For Electronic Ceramics

Table 12 (Continued)

Engineered Ceramics

Engineered Ceramics (Continued)

Engineered Ceramics (Continued)

Zircon/Zirconia

Table 13 Compositions Of Selected Zirconia

Refractories

Table 14 Additives For Refractories

Refractories (Continued)

Refractories (Continued)

Whiteware

Sanitary Ware

Tile

Other Whiteware

Cosmetics

Paints, Plastics, Paper

Alumina

Table 15 Typical Properties Of Spherical Alpha Alumina

Antimony Oxide

Cenospheres

Table 16 Typical Physical Properties Of Cenospheres

Table 17 Compositions Of Fly Ash Used To Make Cenospheres (Wt %)

Iron Oxide

Table 18 Typical Compositions Of Commercial Synthetic Iron Oxides And Ferrite Powders

Silica

Silicon Carbide

Titanium Dioxide

Table 19 Comparison Of White Pigment Properties

Titanium Dioxide (Continued)

Zinc Oxide

Other

Insulating/Reflective Paints

Insulating/Reflective… (Continued)

Other

Electronics Manufacturing

Table 20 Comparison Of Properties Of Thermoplastics With Fillers*

Electronics Manufacturing (Continued)

Table 21 Comparison Of Filler Properties

Electronics Manufacturing (Continued)

Boron Nitride

Table 22 Properties Of Boron Nitride Powder*

Laminate Flooring

Metals Processing

Miscellaneous

Applications And Markets
Additive Applications

Ceramics Processing

Adhesive Applications

Table 23 Typical Properties And Applications Of Sauereisen Ceramic Cements

Table 24 Properties Of High Temperature Ceramic Adhesives

Table 24 (Continued)

Table 25 Properties Of Cotronics' Adhesives

Table 26 Comparison Of Accumet's Adhesives

Table 27 Property Comparison Of Selected Refractory Mortars

Recent Developments

Alumina Adhesive For Saggers

Adhesive For Oxygen Sensors

Dowel Adhesive Method For Repair Of Ceramic Matrix Composites (U.S. Patent No. Us5928448)

Adhesive For Graphite And Carbon/Carbon Components

Heat Radiating Inorganic Adhesive (Patent No. Jp11116899)

Heat-Resistant Adhesive For Bonding Different Kinds Of Materials Together (Patent No. Jp11181358)

Inorganic Adhesive Composition And Its Manufacturing Method (Patent No. Jp2001329231)

Ceramic Adhesive (Patent No. Jp2002173379)

Boron Nitride Adhesive For Metal And Glass

Basic Refractory Mortar (Patent No. Jp2003238261)

Adhesive For Microwave Sintering Furnace (Patent No. Jp2003238266)

Fire Resistant Adhesive Composition (Japan Patent No. 2002-265910)

Applications Of Decorative Coatings

Glazes

Porcelain Enamel

Recent Developments

Tile Glazes From Crystallizing Frits

Sol-Gel Silica Coatings For Stoneware Tile

Alternative Turquoise Blue Pigment For Glazes

Photocatalytic Superhydrophilic Ceramic Tile

Natural Red Pigment For Single-Fired Ceramic Glaze

Borates For Sanitaryware Glazes

Star Dust Colored Crushed Frits For Dry Applications

Colored Silicon Carbide (Patent No. Wo 01/74951)

Night Glow Glaze For Ceramics

Glaze Composition And Antifouling Ceramic Ware (Patent No. Wo 03004428)

Water-Resistant Porcelain Enamel Coatings (Patent No. Wo 01/27049)

Porcelain Enamel For Aluminized Steel (Patent No. Wo 99/54262)

Catalytic Porcelain Enamel Coating Composition (Patent No. Wo 99/35101)

High-Temperature Glaze With Anti-Dust And Anti-Bacteria Functions (Patent No. Tw528741)

White Enamel For Aluminized Or Galvanized Steel (Patent No. Ep1190994)

Glaze Composition For Decorating Ceramic Product (Patent No. Jp2000053478)

Brick Coating Simulates Flashing

Transparent Glaze Colors Using Rare Earth Colorants

Paints, Plastics, Paper

Table 28 Additive Applications In Paints, Coatings, And Plastics

Alumina

Table 29 Properties Of Alumina Used As Fillers

Antimony Oxide

Cenospheres/Microspheres

Table 30 Advantages Of Microsphere Fillers

Table 31 Summary Of Applications For Microspheres

Table 31 (Continued)

Table 32 Typical Weight Additions And Particle Sizes For Selected Applications

Insulating/Reflective Paints

Table 33 Manufacturers And Applications Of Insulating Paints

Table 33 (Continued)

Table 34 Temperature Reductions For Various Process Equipment

Iron Oxide

Silica

Titanium Dioxide

Zinc Oxide

Zircon/Zirconia

Table 35 Major Applications For Zircon

Electronics Applications

Table 36 Microwave Materials And Applications

Table 37 Properties And Applications Of Thermal Interface Materials

Electronics Applications (Continued)

Recent Developments

Silicate-Based Sintering Aid For Dielectrics (Patent No. Wo 01/14280)

Other

Recent Developments

Colloidal Silica Binder For Investment Casting Molds

Table 38 Comparison Of Megasol To A Conventional Binder

Processing Aqueous Titanium Solutions To Titanium Dioxide Pigments

Heat-Insulating Fire-Resisting Sheet And Building Panel (Patent No. Jp11036473, Jp11036474)

Heat Insulating Wall Material (Patent No. Jp2000071389)

Heat Insulating Roof Material (Patent No. Jp2000240224)

Encapsulant For Semiconductor (Patent No. Jp11021432)

Production Of Silica Filler, Composition For Filler And Its Production (Patent No. Jp11043320)

Tungsten Oxide-Tin Oxide-Silicon Dioxide Compound Sol And Its Production (Patent No. Jp2000007340)

Silica Filler Having Adhesiveness To Glass And Ceramic Material And Room Temperature-Curable Composition (Patent No. Jp2000129131)

Flame-Retardant Epoxy Resin Composition, Semiconductor Sealing Material, And Semiconductor Device (Patent No. Jp2003-113291)

Alumina Particle For Fillers (Patent No. Jp2003192339)

Thermal Conduction Material (Patent No. Jp2003197833)

Ceramic-Filled Photodielectric Material

Selective Extraction Of Cenospheres

Iron Oxide Pigments From Coal Mine Waste

Inorganic Yellow-Red Pigments Without Toxic Metals

Process For Yellow Iron Oxide Pigments

High Performance Iron Oxide Pigments

Markets

Overall U.S./North American Markets

Table 39 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)

Figure 3 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, 2003 And 2008 ($ Millions)

Table 40 Share Of Market By Segment, 2003 And 2008 (Percent)

Figure 4 Share Of Market By Segment, 2003 And 2008 (Percent)

Additives Markets

Table 41 North American Markets For Ceramic/Inorganic Additives By Material, Through 2008 ($ Millions)

Table 42 North American Markets For Ceramic/Inorganic Additives By Application, Through 2008 ($ Millions)

Figure 5 North American Markets For Ceramic/Inorganic Additives By Application, 2003 And 2008 ($ Millions)

Table 43 Market Share Of Ceramic/Inoganic Additives By Application, 2003 And 2008 (Percent)

Figure 6 Market Share Of Ceramic/Inorganic Additives By Application, 2003 And 2008 (Percent)

Ceramic Processing

Advanced Ceramics

Table 44 U. S. Markets For Advanced Ceramic Powders, Through 2007 ($ Millions)

Ceramic Adhesives

Decorative Coatings/Traditional

Table 45 North American Market For Decorative Coatings, Through 2008 ($ Millions)

Colorants/Coatings For Brick And Other Structural Clay Products

Table 46 Historical U.S. Shipments Of Clay Construction Products, 1998-2002

Table 47 Historical U.S. Housing Starts, Production, And Shipments Of Brick, 1998-2002

Glazes For Whitewares

Table 48 Historical U.S. Shipments Of Glazed Whiteware Products, 1997-2003 ($ Millions)

Glazes For Whitewares (Continued)

Table 49 Historical Shipments, Imports, Exports And Consumption Of U. S. Tile Market, 1990-2003 (Thousands Of Square Feet)

Glazes For Whitewares (Continued)

Table 50 North American Market For Tile And Its Glaze, 2000-2008

Porcelain Enamel

Table 51 U.S. Demand For Porcelain Enamel Appliances, 1999-2004 (Millions Of Units)

Table 52 Breakdown By Application For Porcelain Enamel, 2003 (Million Lbs)

Refractories

Table 53 U.S. Shipments Of Refractories, 1997-2002 ($ Millions)

Overall Ceramic Processing Market

Table 54 North American Market For Ceramic Processing Additives, Through 2008 ($ Millions)

Plastics, Paints, Papers

Alumina

Antimony Oxide

Cenospheres/Ceramic Microspheres

Pigments

Iron Oxide

Table 55 U.S. Market For Iron Oxide Pigments, Through 2006 ($ Millions)

Table 56 Historical U. S. Market For Iron Oxide Pigments, 1998-2002 ($ Millions)

Silica

Titanium Dioxide

Table 57 North American Capacities Of Titania Production (Thousand Metric Tons Per Year)

Table 58 U.S. Production And Consumption Of Tio2 (Million Short Tons And (Million Metric Tons))

Zinc Oxide

Zircon/Zirconia

Table 59 Uses Of Zircon/Zirconia As An Additive/Ingredient In Various Market Segments, Through 2005 (Thousand Metric Tons)

Table 60 U.S. Market For Zircon And Zirconia, 1998-2002 (Thousand Metric Tons)

Fillers For Electronics Manufacturing

Fillers For Electronics …(Continued)

Fillers For Electronics …(Continued)

Insulating/Reflective Paints/Coatings

Table 61 U.S. Market For Architectural Coatings, 1997-2002

Insulating/Reflective …(Continued)

Laminate Flooring

Table 62 North American Market For Laminate Flooring, 2001-2003

Table 63 North American Market For Ceramic/Inorganic Additives By End Use, Through 2008

Global Markets And Competition

Table 64 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)

Figure 7 Global Market By Segment, 2003 And 2008 (Percent)

Ceramic Additives

Table 65 Global Market For Ceramic Additives By Material, Through 2008 ($ Millions)

Table 66 U.S. Net Import Reliance Of Selected Ceramic Additives (Percent)

Table 67 Leading Producing Countries Of Selected Additives

Ceramics Processing

Table 68 Global Market For Ceramic Processing Additives, Through 2008 ($ Millions)

Advanced Ceramics

Decorative Coatings/Traditional

Table 69 Global Market For Decorative Coatings, Through 2008 ($ Millions)

Brick And Roofing Tile

Dinnerware

Porcelain Enamel

Table 70 Global Market For Porcelain Enamel Frit, Through 2008 ($ Millions)

Sanitary Ware

Table 71 Global Leaders In Sanitary Ware, 2002 (Million Pcs)

Tile

Table 72 World Production Of Tile By Region, 1990 And 2000 (Million M2)

Table 73 Global Tile Production And Consumption By Region, 2002

Table 74 Top 10 Tile Consuming Countries, 1999-2002 (Million M2)

Table 75 Top 10 Tile Manufacturing Countries, 1999-2002 (Million M2)

Refractories

Paints/Plastics/Paper

Alumina

Cenosphere

Pigments

Iron Oxide

Titanium Dioxide

Zinc Oxide

Zircon/Zirconia

Insulating/Reflective Paints

Electronics Manufacturing

Table 76 Global Thermal Management Interface Revenue By Sub-Products, Through 2008 ($ Millions)

Laminate Flooring

Table 77 Global Breakdown Of European Production Of Laminate Flooring By Region, 2002 And 2003

Figure 8 Global Breakdown Of European Production Of Laminate Flooring By Region, 2003 (Miillion M2)

Table 78 Breakdown Of European Production By Country, 2002

Figure 9 Breakdown Of European Production By Country, 2002 (Million M2)

Appendix
Company Profiles

A.O. Smith Protective Coatings Div.

Accumet Materials, Inc.

Acry-Tech Coatings, Inc.

Alstom Research & Technology Center

Altair Nanomaterials, Inc.

American Art Clay Co., Inc.

American Chemet Corp.

American Minerals Inc.

American Porcelain Enamel Co.

Aremco Products, Inc.

Agsco Corp.

Alcan Chemicals

Alcoa World Chemicals

Ashtek Corporation

Baikowski Malakoff Inc.

Basf Ag

Basf Coatings & Colorants Div.

Bayer Industrieprodukte Gmbh & Co. Kg

Beijing Lucida Chemical Co., Ltd.

Broll Buntpigmente Gmbh & Co. Kg

Carbon Enterprises Limited

Castle Colours Ltd

Ced Process Minerals, Inc.

Cerama-Tech International

Ceramic Color & Chemical Mfg. Co.

Ceramic Envirocoat Inc.

Ceramicglazes.Com

Ceratech Coatings

Cesar

Colorobbia Italia Spa.

Continental Mineral Processing Inc.

Cotronics Corp.

Custom Ceramic Coatings, Inc.

Dampney Co., Inc.

Dar Tech Inc.

Denka Kagaku Kogyo Kk

Derivados Metalorganicos, S. A. De C. V.

Dmc2 France S.A. Degussa Metaux Catalyseurs Cerdec

Dupont Titanium Technologies

Dylon Industries

Elkem Materials

Engelhard Corporation

Envirocoat Technologies Inc.

Esmalglass S. A.

Ferro Corporation

Ferro Corporation Degussa Metals Division

Ferro Great Britain Ltd. Ceramics Division

Ferro Corporation Porcelain Enamel Division

Ferro Gmbh Performance Pigments And Colors

Ferro Tile Coating Systems

Freecom, Inc.

Fusion Ceramics Inc.

General Color & Chemical Co. Inc.

Ge Advanced Ceramics

Georgies Ceramic & Clay Co.

Graham Paint

Hammill & Gillespie Inc.

H. C. Starck Gmbh

Heidelberger Calcium Aluminates Inc.

Hottec Inc.

Huber Engineered Materials

Huntsmantioxide

Hy-Tech Thermal Solutions

Inchem Surface Coatings

Inco Colors India Ltd.

Insulated Coatings Corp.

Insulcon B.V.

International Ceramics

Johnson Matthey Colors & Coatings Division

Johnson Matthey Colors & Coatings … (Continued)

Kerr-Mcgee Corporation

Key Solutions

Kraft Chemical Co.

Kronos, Inc.

Laguna Clay Co.

Liquid Ceramic International Inc.

Magnesium Electron, Inc.

Manfredini & Schianchi S.R.L.

Malvern Minerals Co.

Mario Pilato Blat, S.A.

Mascoat Products, Inc.

Mason Color Works Inc.

Microfine Minerals Limited

Millenium Inorganic Chemicals

Milton Bridge Ceramic Colors Ltd.

Mineral Pigments Corp.

Moltuval, S.A.

Molycorp, Inc.

Nanophase Technologies Corporation

Nanostructured & Amorphous Materials Inc. Usa

Nationwide Chemical Coating Manufacturers, Inc.

Nisby Coatings Inc.

Norkem Ltd.

Omega Engineering

Omg Americas, Inc.

Paramount Liquid Seal, Inc.

Pemco Corp.

Performance Ceramics Co.

Pfaltz & Bauer, Inc.

Potters Industries Inc.

Powdermet Inc.

Prince Manufacturing. Co.

Protek-Usa

Rabco, Inc.

Rath Performance Fibers Inc.

Reimbold & Strick Gmbh

Remet Corp.

Reusche & Co. Of T.W.S. Inc.

Rhodia Electronics & Catalysis, Inc.

Rio Tinto Plc

Sauereisen

The Shepherd Color Co.

Shield-It Coatings Corp.

Showa Denko

Sphere Services, Inc.

Spm Thermo-Shield Inc.

Sneyd Oxides Ltd

Southern Color Co.

Spectrum Glazes

Saint-Gobain Ceramics Corp., Boron Nitride

Superior Products International

Tarmac Central Ltd

Tce International

Tech Traders Inc.

Thermal Ceramics

Thermal Control Coatings

Thermilate Europe Ltd.

3m Specialty Materials

Toda Kogyo Corp

Tor Minerals Intl.

Trebol

Treibacher Schleifmittel Ag

Trelleborg Fillite Ltd.

Umicore Specialty Oxides & Chemicals

Unimin Corp.

U.S. Silica Company

Us Zinc

Vitreous Enamel Services Ltd.

Vitro Quimica Sa

Washington Mills Electro Minerals Co.

Wendel Email

Wesbond Corp.

W.G. Ball Ltd

Z-Tech Llc

Zhengyuanyi Qing Sttc

Zyp Coatings Inc.

Patents

Table 79 U.S. Patents In Ceramic Additives Since 1999

Table 80 U.S. Patents In Ceramic Adhesives Since 1998

Table 81 U.S. Patents In Glazes And Decorative Coatings Since 1999

Table 82 U.S. Patents In Miscelaneous Applications Since 1999

Table 83 Recent Japanese Patents

Table 84 Recent International Patents

Research Organizations Involved In Decorative Coatings, Glazes And Traditional Ceramics

Central Glass & Ceramic Research Institute

Centro Italiano Smalti Porcellanti

Ceram Research Ltd

Institute Fur Gesteinshuttenkunde Der Rwth Aachen

The Institue Of Vitreous Enamelers

The International Enamelers Institute

The National Brick Research Center

National Industrial Research Institute Of Nagoya

Porcelain Enamel Institute

Whiteware Research Center

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