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Polymeric Materials and Flame Retardants for Wire and Cable

Product Type: Market Research Report
Published by: BCC Research
Published: February 1999
Product Code: R2-270
Description
Wire and cables are used in a wide variety of applications which range from telecommunications to power distribution and wiring/cabling inside buildings. Polymers, both natural and synthetic resins and elastomers, find extensive use as wire/cable coating and wrapping, as well as in new fiber optic cables. This BCC report analyzes and forecasts the U.S. market by type of polymer and by type of wire and cable. Industry structure, dynamics, and major suppliers are profiled.
Table of Contents

Introduction

Study Goals And Objectives



Reasons For Doing The Study



Contribution Of The Study And For Whom



Scope And Format



Methodology And Information Sources



Related Bcc Work Credentials



Disclaimer



Bcc On-Line Services



Internet


Summary

Industry And Products Introduction/Overview

Introduction-Types Of Wire And Cable



Fiber Optics



Wire And Cable Jacketing And Insulation



Wire And Cable Conductors



Classification Of Types Of Wire And Cable



Power (Noncommunications) Wire And Cable



Wire Diameter (Gauge Or Gage)



Power Electronic Wire And Cable



Power Distribution Wire And Cable



Building Wire And Cable



Apparatus Wire And Cable



Magnet Wire And Cable



Power Fiber Optic Wire And Cable



Other Insulated Power Wire And Cable



Communications Wire And Cable



Standard Categories Of Communications Wire



Communications Electronic Wire And Cable



Telephone And Telegraph



Control And Signal



Communications Fiber Optic Wire And Cable



Flame Retardance And Heat Resistance



Flame Retardancy Basics



High-Temperature Wire And Cable



Environmental Hazards From Fire And High Temperatures


Markets By Materials

Thermoplastic Resins



Overall Market Analysis



Fluoropolymers



Market Analysis



Properties Of Fluoropolymers



Polytetrafluoroethylene (Ptfe)



Fluorinated Ethylene-Propylene (Fep)



Ethylene-Tetrafluoroethylene Copolymer (Etfe)



Ethylene-Chlorofluoroethylene Copolymer (Ectfe)



Polychlorotrifluoroethylene (Pctfe)



Perfluoroalkoxy Copolymers (Pfa)



Polyvinylidene Fluoride (Pvdf)



Polyamides (Nylons)



Market Analysis



Properties Of Polyamides



Polyethylene And Polyethylene Copolymers



Properties Of Polyethylenes



Market Analysis



High-Density Polyethylene (Hdpe)



Chlorinated Polyethylene Resin (Cpe)



Low-Density Polyethylene (Ldpe)



Linear Low-Density Polyethylene (Lldpe)



Crosslinked Polyethylene (Xlpe)



Ethylene-Vinyl Acetate Copolymer (Eva)



Polypropylene



Properties Of Polypropylene



Market Analysis



Polyvinyl Chloride (Pvc)



Properties Of Pvc



Wire And Cable Grades Of Pvc



Market Analysis



Other Resins Used In Wire And Cable



Polyimides



Thermoplastic Polyesters



Market Analysis



Thermosetting Elastomers



Thermoset Versus Thermoplastic Materials



Elastomers



Elastomer Fabrication



Natural Versus Synthetic Rubber



Natural Rubber



Synthetic Rubber



Nomenclature/Acronyms



Overall Market Analysis



Ethylene-Propylene Rubbers (Epr, Epdm)



Market Analysis



Properties Of Epdm Rubbers



Polychloroprene Rubber (Cr, Neoprene)



Market Analysis



Properties Of Chloroprene Rubber



Chlorosulfonyl Polyethylene Rubber (Csm/Hypalon)



Market Analysis



Properties Of Csm Rubber



Natural Rubber (Nr)



Market Analysis



Properties Of Natural Rubber



Nitrile-Butadiene Rubber (Nbr)



Market Analysis



Properties Of Nitrile Rubber



Silicone Rubbers (Q, Mq, Vmq)



Market Analysis



Properties Of Silicone Rubber



Other Elastomers



Market Analysis



Polymer Optic Fibers (Pof)



Types Of Polymers Used



Pof Applications



Coatings For Fiber Optics



Market Analysis



Flame Retardants Used In Wire And Cable Polymers



Types Of Fire Retardants



Classes Of Flame Retardant Systems



Additive Flame Retardants



Reactive Flame Retardants



Market Analysis



Organic Bromine Compounds



Decabromodiphenyl Oxide (Dbdpo)



Ethylene Bis-Tetrabromophthalimide (Ebtbp)



Tetradecabromodiphenoxybenzene



Organic Chlorine Compounds



Phosphorus Compounds



Inorganic Flame Retardants



Alumina Trihydrate (Ath)



Ammonium Octamolybdate (Aom)



Antimony Trioxide (Sb2o3)



Magnesium Hydroxide



Other Inorganic Flame Retardants


Markets By Major Applications

Overall Market Analysis



Electronic Wire And Cable



Market Analysis



Power Distribution Wire And Cable



Market Analysis



Building Wire And Cable



Market Analysis



Apparatus Wire And Cable



Market Analysis



Magnet Wire And Cable



Market Analysis



Telephone And Telegraph Wire And Cable



Market Analysis



Other Conventional Wire And Cable



Market Analysis



Fiber Optic Wire And Cable



Market Analysis



High-Temperature (135ºC) W/C Polymers



Market Analysis


Technology

Overview Of Technological Issues



Rubber Manufacturing Processes



Natural Rubber Manufacture



Structure Of Natural Rubber



Synthetic Rubber Manufacture



Butyl (Isobutene-Isoprene) Rubber (Iir)



Polychloroprene Rubber (Cr)



Chlorosulfonyl Polyethylene Rubber (Csm)



Ethylene-Propylene Rubbers (Epm And Epdm)



Nitrile (Acrylonitrile-Butadiene) Rubber (Nbr)



Silicone Rubber



Manufacture Of Rubber Products



Synthetic Polymer Manufacture



Fluoropolymers



Polytetrafluoroethylene (Ptfe)



Fluorinated Ethylene-Propylene (Fep)



Ethylene-Tetrafluoroethylene Copolymer (Etfe)



Ethylene-Chlorotrifluoroethylene Copolymer (Ectfe)



Polychlorotrifluoroethylene (Pctfe)



Perfluoroalkoxy Copolymers (Pfa)



Polyvinylidene Fluoride (Pvdf)



Polyamides (Nylons)



Polyethylenes And Ethylene Copolymers



Low-Density Polyethylene (Ldpe)



High-Density Polyethylene (Hdpe)



Linear Low-Density Polyethylene (Lldpe)



Ethylene-Vinyl Acetate (Eva)



Crosslinked Polyethylene (Xlpe)



Polymethylmethacrylate



Polypropylene



Polyvinyl Chloride



Metallocene-Catalyzed Thermoplastics



Thermoplastic Elastomer (Tpe) Manufacture



Cable Technology



Coaxial Cable



Twisted-Pair Wire



Categories Of Metal-Conductor Cable



Fiber Optic Cable



Factors That Affect Fiber Optic Cable Performance



Bandwidth



Fiber Optic Cable Construction



Types Of Optical Fiber



Single-Mode



Multimode Stepped-Index



Multimode Graded-Index



Types Of Fiber Optic Cable



Loose-Tube Cable



Buffered Cable



Insulation Technology



Criteria For Selecting Insulation



High-Temperature Wire And Cable



Thermal Resistivity Of Insulating Materials



Technical Innovations And Developments



Conventional Metal-Conductor Wire And Cable



Fiber Optic Wire And Cable



Data Transmission Speeds



Wire And Cable Covering



Wireless Communications


Industry Structure And Competitive Factors

History Of Shipments And Long-Term Growth



Polymer Producers And Suppliers



Thermoplastic Resins



Commodity Resins: Pe, Pp, And Pvc



Specialty Resins: Fluoropolymers And Nylons



Elastomers



Wire And Cable Producers



Flame Retardant Chemical Producers



Wire And Cable Polymer Marketing



Wire And Cable Distribution



Flame Retardant Marketing And Distribution



Intermaterial Competition



Some International Aspects


Environmental, Regulatory, And Public Issues

Codes And Standards



National Electrical Code



Conductors For General Wiring



High-Voltage Wiring And Installations



Low-Voltage Wiring And Installations



Optical Fiber Cables



Use And Identification Of Grounded Conductors



Plenum Wire And Cable



Fire Retardancy



Communications Wire And Cable



Flexible Cords And Cables



Other Standards-Writing And Regulatory Organizations



Government Regulation And Deregulation



Environmental Issues



Environmental Problems With Pvc



Fire-Retardant Materials


Supplier Profiles

Introduction



Major Suppliers Of Wire And Cable



Alcan Aluminium Limited/Alcan Cable - Montreal, Quebec



Alcatel S.A. - Paris, France



American Telephone & Telegraph Company (At&T) - New York, Ny



Amphenol Corporation - Wallingford, Ct



Belden Inc. - St. Louis, Mo



Berk-Tek Inc. - New Holland, Pa



Bicc Group Plc - England



Boston Optical Fiber Inc. (Bof) - Westborough, Ma



Cookson Group - England And Providence, Ri



Corning Inc. - Corning, Ny



Essex International Inc. - New York, Ny



Fiberguide Industries - Stirling, Nj



Fitel-Lucent Technologies - Carrollton, Ga



Focas Inc. - (See Cookson Group)



General Cable Company - Highland Heights, Ky



Imex Cable Inc. - San Juan Capistrano, Ca



Lucent Technologies - Murray Hill, Nj



Madison Cable Corporation - Worcester, Ma



Mitsubishi Corporation - Japan



The Okonite Company - Ramsey, Nj



Omron Corporation - Kyoto, Japan



Optical Cable Corporation - Roanoke, Va



Phelps Dodge Corporation - Phoenix, Az And Coral Gables, Fl



Pirelli Spa - Italy



Raychem Corporation - Palo Alto, Ca



Remee Products Corporation - Florida, Ny



Siecor Corporation - Hickory, Nc



Simplex Wire & Cable Company - Portsmouth, Nh



Southwire Inc. - Carrolton, Ga



Spectran Corporation - Sturbridge, Ma



Sumitomo Electric Industries, Ltd - Japan



Times Fiber Communications (See Amphenol Corporation)



Toray Industries, Inc. - Tokyo, Japan



Major Suppliers Of Important Thermoplastic Wire And Cable Resins



Alliedsignal Inc. - Morristown, Nj



Amoco Corporation - Chicago, Il



Aristech Chemical Corporation - Pittsburgh, Pa



At Plastics Inc. - Brampton, Ontario



Ausimont Usa Inc. (See Montedison Group)



Basf Aktiengesellschaft - Ludwigshafen, Germany



Bayer Ag - Leverkusen, Germany



Borden Chemicals And Plastics Limited Partnership - Columbus, Oh



Chevron Corporation - San Francisco, Ca



Condea Vista Company - Houston, Tx



Daikin Industries Ltd. - Osaka, Japan



The Dow Chemical Company - Midland, Mi



Dsm Nv - Heerlen, The Netherlands



E.I. Du Pont De Nemours And Company - Wilmington, De



Dyneon Llc - Oakdale, Mn



Eastman Chemical Company - Kingsport, Tn



Societe Nationale Elf Aquitaine - Paris, France



Equistar Chemicals, Llp - Houston, Tx



Exxon Chemical Company - Houston, Tx



Fina Oil & Chemical Company - Dallas, Tx



Formosa Plastics Corporation - Livingston, Nj



The Geon Company - Avon Lake, Oh



Georgia Gulf Corporation - Atlanta, Ga



Hoechst Ag - Frankfurt, Germany



Huntsman Corporation - Salt Lake City, Ut



Imperial Chemical Industries Plc - London, England



Mobil Corporation - Fairfax, Va



Montedison Group - Milan, Italy



Montell Polyolefins (See Shell Oil Company)



Norton Performance Plastics (See Saint Gobain)



Nova Chemicals Ltd. - Calgary, Alberta



Occidental Petroleum Corporation - Los Angeles, Ca



Phillips Petroleum Company - Bartlesville, Ok



Compagnie De Saint-Gobain - Paris, France



A. Schulman Inc. - Akron, Oh



Shell Oil Company - Houston, Tx



Shintech, Inc. - Houston, Tx



Solutia Inc. - St. Louis, Mo



Solvay S.A. - Brussels, Belgium



Union Carbide Corporation - Danbury, Ct



Westlake Polymers Corporation - Houston, Tx`



Major Suppliers Of Important Wire And Cable Elastomers



Advanced Elastomer Systems, L.P. - Akron, Ohio



Bayer Ag - Leverkusen, Germany



Ridgestone/Firestone Inc. - Akron, Oh



Crompton & Knowles Corporation - Stamford, Ct



Dow Corning Corporation - Midland, Mi



Dsm Nv - Heerlen, The Netherlands



Du Pont Dow Elastomers L.L.C. - Wilmington, De



Exxon Chemical Company - Houston, Tx



Firestone (See Bridgestone/Firestone)



General Electric Company - Fairfield, Ct



The Goodyear Tire And Rubber Company - Akron, Oh



Nippon Zeon Company, Ltd. - Tokyo, Japan



Teknor Apex Co. - Pawtucket, Ri



Uniroyal Chemical (See Crompton & Knowles Corporation)



Wacker-Chemie - Germany



Zeon Chemicals Incorporated (See Nippon Zeon Company)



Major Suppliers Of Wire And Cable Flame Retardants



Akzo Nobel N.V. - Arnhem, The Netherlands



Albemarle Corporation - Baton Rouge, La



Albright & Wilson - Birmingham, England



Alcan Aluminium Limited. - Montreal, Quebec



Aluminum Company Of America - Pittsburgh, Pa



Ameribrom Inc. (See Dead Sea Bromine)



Amspec Chemical Corporation - Gloucester City, Nj



Anzon Inc. (See Great Lakes Chemical)



Chisso Corporation - Japan



Cyprus Amax Minerals Company - Englewood, Co



Dead Sea Bromine Group - Beer Sheva, Israel



Ferro Corporation - Cleveland, Oh



Fmc Corporation - Chicago, Il



Great Lakes Chemical Corporation - West Lafayette, In



M.A. Hanna Company - Cleveland, Oh



J.M. Huber Corporation - Edison, Nj



Kyowa Chemical Industry Co. Ltd. - Sakaide, Kagawa, Japan



Laurel Industries, Inc. (See Occidental Chemical)



Lonza Inc. - Fair Lawn, Nj



Morton International - Chicago, Il



Occidental Petroleum Corporation - Los Angeles, Ca



Rtz-Cra - London, England



Sherwin-Williams Chemicals - Cleveland, Oh



Solutia, Inc. - St. Louis, Mo



U.S. Borax Inc.(See Rtz-Cra)



Velsicol Chemical Corporation - Rosemont, Il


Appendix: Glossary Of Important Terms, Abbreviations, Acronyms, Etc.


List Of Tables



Summary Table: Overall Volume Of Polymers And Flame Retardants Used In U.S. Wire And Cable, By Material Categories, 1998-2003

1 Wire And Cable Product Classification

2 Power Wire And Cable Technology And Functions

3 American Wire Gauge (Awg) Diameter Equivalents

4 Communications Wire And Cable Technology And Functions

5 Thermoplastic Versus Thermosetting Materials

6 Overall Volume Of Thermoplastic Resins Used In U.S. Wire And Cable By Resin Type, 1998-2003

7 Overall Value Of Thermoplastic Resins Used In U.S. Wire And Cable By Resin Type, 1998-2003

8 Fluoropolymer Names And Acronyms

9 Volume Of Fluoropolymers Used In U.S. Wire And Cable, 1998-2003

10 Value Of Fluoropolymers Used In U.S. Wire And Cable, 1998-2003

11 Fluoropolymer Properties And The Effects Of Increasing Fluorine Content

12 Volume Of Polyamides (Nylons) Used In U.S. Wire And Cable, 1998-2003

13 Value Of Polyamides (Nylons) Used In U.S. Wire And Cable, 1998-2003

14 Properties And Applications Of Common Grades Of Polyethylene

15 Volume Of Polyethylenes And Ethylene Copolymers Used In The U.S. Wire And Cable, 1998-2003

16 Value Of Polyethylenes And Ethylene Copolymers Used In U.S. Wire And Cable, 1998-2003

17 Volume Of Polypropylene Used In U.S. Wire And Cable, 1998-2003

18 Volume Of Polyvinyl Chloride Used In U.S. Wire And Cable, 1998-2003

19 Value Of Polyvinyl Chloride Used In U.S. Wire And Cable, 1998-2003

20 A Comparison Of Rubber Properties

21 Overall Volume Of Thermosetting Elastomers Used In U.S. Wire And Cable By Elastomer Type, 1998-2003

22 Overall Value Of Thermosetting Elastomers Used In U.S. Wire And Cable By Elastomer Type, 1998-2003

23 Volume Of Ethylene-Propylene-Based Rubbers Used In U.S. Wire And Cable, 1998-2003

24 Value Of Ethylene-Propylene Based Rubbers Used In U.S. Wire And Cable, 1998-2003

25 Properties Of Ethylene-Propylene-Diene (Epdm) Rubbers

26 Volume Of Polychloroprene Rubbers Used In U.S. Wire And Cable, 1998-2003

27 Value Of Polychloroprene Rubbers Used In U.S. Wire And Cable, 1998-2003

28 Properties Of Chloroprene Rubber

29 Properties Of Chlorosulfonyl Polyethylene Rubber

30 Volume Of Natural Rubber Used In U.S. Wire And Cable, 1998-2003

31 Value Of Natural Rubber Used In U.S. Wire And Cable, 1998-2003

32 Properties Of Natural Rubber

33 Volume Of Nitrile Rubber Used In U.S. Wire And Cable, 1998-2003

34 Value Of Nitrile Rubber Used In U.S. Wire And Cable, 1998-2003

35 Properties Of Acrylonitrile-Butadiene (Nitrile) Rubber

36 Volume Of Silicone Rubber Used In U.S. Wire And Cable, 1998-2003

37 Value Of Silicone Rubber Used In U.S. Wire And Cable, 1998-2003

38 Properties Of Silicone Rubbers

39 Volume Of Polymer Optical Fiber And Coatings Used In U.S. Fiber Optic Wire And Cable, 1998-2003

40 Value Of Polymer Optical Fiber And Coatings Used In U.S. Fiber Optic Wire And Cable, 1998-2003

41 Volume Of Flame Retardants Used In U.S. Wire And Cable, 1998-2003

42 Overall Volume Of Polymeric Materials Used In U.S. Wire And Cable By Major Applications, 1998-2003

43 Volume Of Polymers Used In U.S. Electronic Wire And Cable By Material Categories, 1998-2003

44 Volume Of Polymers Used In U.S. Power Distribution Wire And Cable By Material Categories, 1998-2003

45 Volume Of Polymers Used In U.S. Building Wire And Cable By Material Categories, 1998-2003

46 Volume Of Polymers Used In U.S. Apparatus Wire And Cable By Material Categories, 1998-2003

47 Volume Of Polymers Used In U.S. Magnet Wire And Cable By Material Categories, 1998-2003

48 Volume Of Polymers Used In U.S. Telephone And Telegraph Wire And Cable By Material Categories, 1998-2003

49 Volume Of Polymers Used In U.S. Miscellaneous/Other Wire And Cable By Material Categories, 1998-2003

50 Volume Of Polymers Used In U.S. Fiber Optic Wire And Cable By Material Categories, 1998-2003

51 Volume Of Polymers Used In U.S. High-Temperature Wire And Cable By Material Categories, 1998-2003

52 Value Of Polymers Used In U.S. High Temperature Wire And Cable By Material Categories, 1998-2003

53 Fluoropolymer Raw Materials And Synthetic Routes

54 Thermal Resistivity Of Common W/C Insulation And Other Materials

55 Telecommunications Data Transmission Speeds With Different Technologies

56 U.S. Nonferrous Wire And Cable Shipments By Product, 1992-1996

57 Number Of Fabricators Of Wire And Cable

58 Polymeric Conductor Insulations And Applications

59 Names And Nec Acronyms For Common Cable Types

60 Optical Fiber Cable Markings

61 Communications Cable Markings

62 Flexible Cords And Cables

63 Fixture Wires (Fw)

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