Ceramic/inorganic Additives for Non-ceramic Applications and Ceramic Processing

Introduction

Study Goals And Objectives



Contribution To The Study



Format And Scope



Methodology And Information Sources



Who Should Subscribe?



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Disclaimer

Executive Summary

Summary Table:

North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, Through 2008 ($ Millions)



Summary Figure:

North American And Global Ceramic/Inorganic Additives Markets For Non-Ceramic Applications And Ceramic Processing/Adhesives/Decorative Coatings, 2003 And 2008 ($ Millions)

Industry And Market Overview

North American Market



Table 1 North American Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)



Table 2 Share Of The North American Market By Segment, 2003 And 2008 (%)



Figure 1 Share Of The North American Market By Segment, 2003 And 2008 (%)



North American Industry Structure



Table 3 North American Companies Involved In Ceramic/Inorganic Additives



Table 3 (Continued)



World Market



Table 4 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)



Table 5 Share Of The Global Market, 2003 And 2008 (Percent)



Figure 2 Share Of The Global Market, 2003 And 2008 (%)



Research And Development

Technology Overview

History



Table 6 Highlights Of Developments In Additives And Their End Uses



Table 6 (Continued)



Ceramic/Inorganic Additives



Table 7 Summary Of Ceramic/Inorganic Additives And Applications



Table 7 (Continued)



Ceramic Processing



Table 8 Summary Of Sintering Aids And Grain-Growth Inhibitors



Brick



Ceramic Adhesives



Other



Decorative Coatings



Brick Colorants/Coatings



Table 9 General Colors Produced By Pigment Oxides



Color Specks



Glazes



Glazes (Continued)



Lead-Free



Engobes



Frits



Porcelain Enamel



Porcelain Enamel (Continued)



Overglazes/Underglazes



Pigments



Pigments (Continued)



Table 10 Typical Pigment Compositions And Colors



Table 11 Effect Of Dopants On Tio2-Sno2 Pigment Color (Sno2 Content, Mol%)



Pigments (Continued)



Color Specks



Stains



Electronic Ceramics



Table 12 Additives Used For Electronic Ceramics



Table 12 (Continued)



Engineered Ceramics



Engineered Ceramics (Continued)



Engineered Ceramics (Continued)



Zircon/Zirconia



Table 13 Compositions Of Selected Zirconia



Refractories



Table 14 Additives For Refractories



Refractories (Continued)



Refractories (Continued)



Whiteware



Sanitary Ware



Tile



Other Whiteware



Cosmetics



Paints, Plastics, Paper



Alumina



Table 15 Typical Properties Of Spherical Alpha Alumina



Antimony Oxide



Cenospheres



Table 16 Typical Physical Properties Of Cenospheres



Table 17 Compositions Of Fly Ash Used To Make Cenospheres (Wt %)



Iron Oxide



Table 18 Typical Compositions Of Commercial Synthetic Iron Oxides And Ferrite Powders



Silica



Silicon Carbide



Titanium Dioxide



Table 19 Comparison Of White Pigment Properties



Titanium Dioxide (Continued)



Zinc Oxide



Other



Insulating/Reflective Paints



Insulating/Reflective… (Continued)



Other



Electronics Manufacturing



Table 20 Comparison Of Properties Of Thermoplastics With Fillers*



Electronics Manufacturing (Continued)



Table 21 Comparison Of Filler Properties



Electronics Manufacturing (Continued)



Boron Nitride



Table 22 Properties Of Boron Nitride Powder*



Laminate Flooring



Metals Processing



Miscellaneous

Applications And Markets

Additive Applications



Ceramics Processing



Adhesive Applications



Table 23 Typical Properties And Applications Of Sauereisen Ceramic Cements



Table 24 Properties Of High Temperature Ceramic Adhesives



Table 24 (Continued)



Table 25 Properties Of Cotronics' Adhesives



Table 26 Comparison Of Accumet's Adhesives



Table 27 Property Comparison Of Selected Refractory Mortars



Recent Developments



Alumina Adhesive For Saggers



Adhesive For Oxygen Sensors



Dowel Adhesive Method For Repair Of Ceramic Matrix Composites (U.S. Patent No. Us5928448)



Adhesive For Graphite And Carbon/Carbon Components



Heat Radiating Inorganic Adhesive (Patent No. Jp11116899)



Heat-Resistant Adhesive For Bonding Different Kinds Of Materials Together (Patent No. Jp11181358)



Inorganic Adhesive Composition And Its Manufacturing Method (Patent No. Jp2001329231)



Ceramic Adhesive (Patent No. Jp2002173379)



Boron Nitride Adhesive For Metal And Glass



Basic Refractory Mortar (Patent No. Jp2003238261)



Adhesive For Microwave Sintering Furnace (Patent No. Jp2003238266)



Fire Resistant Adhesive Composition (Japan Patent No. 2002-265910)



Applications Of Decorative Coatings



Glazes



Porcelain Enamel



Recent Developments



Tile Glazes From Crystallizing Frits



Sol-Gel Silica Coatings For Stoneware Tile



Alternative Turquoise Blue Pigment For Glazes



Photocatalytic Superhydrophilic Ceramic Tile



Natural Red Pigment For Single-Fired Ceramic Glaze



Borates For Sanitaryware Glazes



Star Dust Colored Crushed Frits For Dry Applications



Colored Silicon Carbide (Patent No. Wo 01/74951)



Night Glow Glaze For Ceramics



Glaze Composition And Antifouling Ceramic Ware (Patent No. Wo 03004428)



Water-Resistant Porcelain Enamel Coatings (Patent No. Wo 01/27049)



Porcelain Enamel For Aluminized Steel (Patent No. Wo 99/54262)



Catalytic Porcelain Enamel Coating Composition (Patent No. Wo 99/35101)



High-Temperature Glaze With Anti-Dust And Anti-Bacteria Functions (Patent No. Tw528741)



White Enamel For Aluminized Or Galvanized Steel (Patent No. Ep1190994)



Glaze Composition For Decorating Ceramic Product (Patent No. Jp2000053478)



Brick Coating Simulates Flashing



Transparent Glaze Colors Using Rare Earth Colorants



Paints, Plastics, Paper



Table 28 Additive Applications In Paints, Coatings, And Plastics



Alumina



Table 29 Properties Of Alumina Used As Fillers



Antimony Oxide



Cenospheres/Microspheres



Table 30 Advantages Of Microsphere Fillers



Table 31 Summary Of Applications For Microspheres



Table 31 (Continued)



Table 32 Typical Weight Additions And Particle Sizes For Selected Applications



Insulating/Reflective Paints



Table 33 Manufacturers And Applications Of Insulating Paints



Table 33 (Continued)



Table 34 Temperature Reductions For Various Process Equipment



Iron Oxide



Silica



Titanium Dioxide



Zinc Oxide



Zircon/Zirconia



Table 35 Major Applications For Zircon



Electronics Applications



Table 36 Microwave Materials And Applications



Table 37 Properties And Applications Of Thermal Interface Materials



Electronics Applications (Continued)



Recent Developments



Silicate-Based Sintering Aid For Dielectrics (Patent No. Wo 01/14280)



Other



Recent Developments



Colloidal Silica Binder For Investment Casting Molds



Table 38 Comparison Of Megasol To A Conventional Binder



Processing Aqueous Titanium Solutions To Titanium Dioxide Pigments



Heat-Insulating Fire-Resisting Sheet And Building Panel (Patent No. Jp11036473, Jp11036474)



Heat Insulating Wall Material (Patent No. Jp2000071389)



Heat Insulating Roof Material (Patent No. Jp2000240224)



Encapsulant For Semiconductor (Patent No. Jp11021432)



Production Of Silica Filler, Composition For Filler And Its Production (Patent No. Jp11043320)



Tungsten Oxide-Tin Oxide-Silicon Dioxide Compound Sol And Its Production (Patent No. Jp2000007340)



Silica Filler Having Adhesiveness To Glass And Ceramic Material And Room Temperature-Curable Composition (Patent No. Jp2000129131)



Flame-Retardant Epoxy Resin Composition, Semiconductor Sealing Material, And Semiconductor Device (Patent No. Jp2003-113291)



Alumina Particle For Fillers (Patent No. Jp2003192339)



Thermal Conduction Material (Patent No. Jp2003197833)



Ceramic-Filled Photodielectric Material



Selective Extraction Of Cenospheres



Iron Oxide Pigments From Coal Mine Waste



Inorganic Yellow-Red Pigments Without Toxic Metals



Process For Yellow Iron Oxide Pigments



High Performance Iron Oxide Pigments



Markets



Overall U.S./North American Markets



Table 39 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)



Figure 3 North American Market For Ceramic/Inorganic Additives For Non-Ceramic Applications And Ceramic Processing, 2003 And 2008 ($ Millions)



Table 40 Share Of Market By Segment, 2003 And 2008 (Percent)



Figure 4 Share Of Market By Segment, 2003 And 2008 (Percent)



Additives Markets



Table 41 North American Markets For Ceramic/Inorganic Additives By Material, Through 2008 ($ Millions)



Table 42 North American Markets For Ceramic/Inorganic Additives By Application, Through 2008 ($ Millions)



Figure 5 North American Markets For Ceramic/Inorganic Additives By Application, 2003 And 2008 ($ Millions)



Table 43 Market Share Of Ceramic/Inoganic Additives By Application, 2003 And 2008 (Percent)



Figure 6 Market Share Of Ceramic/Inorganic Additives By Application, 2003 And 2008 (Percent)



Ceramic Processing



Advanced Ceramics



Table 44 U. S. Markets For Advanced Ceramic Powders, Through 2007 ($ Millions)



Ceramic Adhesives



Decorative Coatings/Traditional



Table 45 North American Market For Decorative Coatings, Through 2008 ($ Millions)



Colorants/Coatings For Brick And Other Structural Clay Products



Table 46 Historical U.S. Shipments Of Clay Construction Products, 1998-2002



Table 47 Historical U.S. Housing Starts, Production, And Shipments Of Brick, 1998-2002



Glazes For Whitewares



Table 48 Historical U.S. Shipments Of Glazed Whiteware Products, 1997-2003 ($ Millions)



Glazes For Whitewares (Continued)



Table 49 Historical Shipments, Imports, Exports And Consumption Of U. S. Tile Market, 1990-2003 (Thousands Of Square Feet)



Glazes For Whitewares (Continued)



Table 50 North American Market For Tile And Its Glaze, 2000-2008



Porcelain Enamel



Table 51 U.S. Demand For Porcelain Enamel Appliances, 1999-2004 (Millions Of Units)



Table 52 Breakdown By Application For Porcelain Enamel, 2003 (Million Lbs)



Refractories



Table 53 U.S. Shipments Of Refractories, 1997-2002 ($ Millions)



Overall Ceramic Processing Market



Table 54 North American Market For Ceramic Processing Additives, Through 2008 ($ Millions)



Plastics, Paints, Papers



Alumina



Antimony Oxide



Cenospheres/Ceramic Microspheres



Pigments



Iron Oxide



Table 55 U.S. Market For Iron Oxide Pigments, Through 2006 ($ Millions)



Table 56 Historical U. S. Market For Iron Oxide Pigments, 1998-2002 ($ Millions)



Silica



Titanium Dioxide



Table 57 North American Capacities Of Titania Production (Thousand Metric Tons Per Year)



Table 58 U.S. Production And Consumption Of Tio2 (Million Short Tons And (Million Metric Tons))



Zinc Oxide



Zircon/Zirconia



Table 59 Uses Of Zircon/Zirconia As An Additive/Ingredient In Various Market Segments, Through 2005 (Thousand Metric Tons)



Table 60 U.S. Market For Zircon And Zirconia, 1998-2002 (Thousand Metric Tons)



Fillers For Electronics Manufacturing



Fillers For Electronics …(Continued)



Fillers For Electronics …(Continued)



Insulating/Reflective Paints/Coatings



Table 61 U.S. Market For Architectural Coatings, 1997-2002



Insulating/Reflective …(Continued)



Laminate Flooring



Table 62 North American Market For Laminate Flooring, 2001-2003



Table 63 North American Market For Ceramic/Inorganic Additives By End Use, Through 2008



Global Markets And Competition



Table 64 Global Market For Ceramic/Inorganic Additives In Non-Ceramic Applications And Ceramic Processing, Through 2008 ($ Millions)



Figure 7 Global Market By Segment, 2003 And 2008 (Percent)



Ceramic Additives



Table 65 Global Market For Ceramic Additives By Material, Through 2008 ($ Millions)



Table 66 U.S. Net Import Reliance Of Selected Ceramic Additives (Percent)



Table 67 Leading Producing Countries Of Selected Additives



Ceramics Processing



Table 68 Global Market For Ceramic Processing Additives, Through 2008 ($ Millions)



Advanced Ceramics



Decorative Coatings/Traditional



Table 69 Global Market For Decorative Coatings, Through 2008 ($ Millions)



Brick And Roofing Tile



Dinnerware



Porcelain Enamel



Table 70 Global Market For Porcelain Enamel Frit, Through 2008 ($ Millions)



Sanitary Ware



Table 71 Global Leaders In Sanitary Ware, 2002 (Million Pcs)



Tile



Table 72 World Production Of Tile By Region, 1990 And 2000 (Million M2)



Table 73 Global Tile Production And Consumption By Region, 2002



Table 74 Top 10 Tile Consuming Countries, 1999-2002 (Million M2)



Table 75 Top 10 Tile Manufacturing Countries, 1999-2002 (Million M2)



Refractories



Paints/Plastics/Paper



Alumina



Cenosphere



Pigments



Iron Oxide



Titanium Dioxide



Zinc Oxide



Zircon/Zirconia



Insulating/Reflective Paints



Electronics Manufacturing



Table 76 Global Thermal Management Interface Revenue By Sub-Products, Through 2008 ($ Millions)



Laminate Flooring



Table 77 Global Breakdown Of European Production Of Laminate Flooring By Region, 2002 And 2003



Figure 8 Global Breakdown Of European Production Of Laminate Flooring By Region, 2003 (Miillion M2)



Table 78 Breakdown Of European Production By Country, 2002



Figure 9 Breakdown Of European Production By Country, 2002 (Million M2)

Appendix

Company Profiles



A.O. Smith Protective Coatings Div.



Accumet Materials, Inc.



Acry-Tech Coatings, Inc.



Alstom Research & Technology Center



Altair Nanomaterials, Inc.



American Art Clay Co., Inc.



American Chemet Corp.



American Minerals Inc.



American Porcelain Enamel Co.



Aremco Products, Inc.



Agsco Corp.



Alcan Chemicals



Alcoa World Chemicals



Ashtek Corporation



Baikowski Malakoff Inc.



Basf Ag



Basf Coatings & Colorants Div.



Bayer Industrieprodukte Gmbh & Co. Kg



Beijing Lucida Chemical Co., Ltd.



Broll Buntpigmente Gmbh & Co. Kg



Carbon Enterprises Limited



Castle Colours Ltd



Ced Process Minerals, Inc.



Cerama-Tech International



Ceramic Color & Chemical Mfg. Co.



Ceramic Envirocoat Inc.



Ceramicglazes.Com



Ceratech Coatings



Cesar



Colorobbia Italia Spa.



Continental Mineral Processing Inc.



Cotronics Corp.



Custom Ceramic Coatings, Inc.



Dampney Co., Inc.



Dar Tech Inc.



Denka Kagaku Kogyo Kk



Derivados Metalorganicos, S. A. De C. V.



Dmc2 France S.A. Degussa Metaux Catalyseurs Cerdec



Dupont Titanium Technologies



Dylon Industries



Elkem Materials



Engelhard Corporation



Envirocoat Technologies Inc.



Esmalglass S. A.



Ferro Corporation



Ferro Corporation Degussa Metals Division



Ferro Great Britain Ltd. Ceramics Division



Ferro Corporation Porcelain Enamel Division



Ferro Gmbh Performance Pigments And Colors



Ferro Tile Coating Systems



Freecom, Inc.



Fusion Ceramics Inc.



General Color & Chemical Co. Inc.



Ge Advanced Ceramics



Georgies Ceramic & Clay Co.



Graham Paint



Hammill & Gillespie Inc.



H. C. Starck Gmbh



Heidelberger Calcium Aluminates Inc.



Hottec Inc.



Huber Engineered Materials



Huntsmantioxide



Hy-Tech Thermal Solutions



Inchem Surface Coatings



Inco Colors India Ltd.



Insulated Coatings Corp.



Insulcon B.V.



International Ceramics



Johnson Matthey Colors & Coatings Division



Johnson Matthey Colors & Coatings … (Continued)



Kerr-Mcgee Corporation



Key Solutions



Kraft Chemical Co.



Kronos, Inc.



Laguna Clay Co.



Liquid Ceramic International Inc.



Magnesium Electron, Inc.



Manfredini & Schianchi S.R.L.



Malvern Minerals Co.



Mario Pilato Blat, S.A.



Mascoat Products, Inc.



Mason Color Works Inc.



Microfine Minerals Limited



Millenium Inorganic Chemicals



Milton Bridge Ceramic Colors Ltd.



Mineral Pigments Corp.



Moltuval, S.A.



Molycorp, Inc.



Nanophase Technologies Corporation



Nanostructured & Amorphous Materials Inc. Usa



Nationwide Chemical Coating Manufacturers, Inc.



Nisby Coatings Inc.



Norkem Ltd.



Omega Engineering



Omg Americas, Inc.



Paramount Liquid Seal, Inc.



Pemco Corp.



Performance Ceramics Co.



Pfaltz & Bauer, Inc.



Potters Industries Inc.



Powdermet Inc.



Prince Manufacturing. Co.



Protek-Usa



Rabco, Inc.



Rath Performance Fibers Inc.



Reimbold & Strick Gmbh



Remet Corp.



Reusche & Co. Of T.W.S. Inc.



Rhodia Electronics & Catalysis, Inc.



Rio Tinto Plc



Sauereisen



The Shepherd Color Co.



Shield-It Coatings Corp.



Showa Denko



Sphere Services, Inc.



Spm Thermo-Shield Inc.



Sneyd Oxides Ltd



Southern Color Co.



Spectrum Glazes



Saint-Gobain Ceramics Corp., Boron Nitride



Superior Products International



Tarmac Central Ltd



Tce International



Tech Traders Inc.



Thermal Ceramics



Thermal Control Coatings



Thermilate Europe Ltd.



3m Specialty Materials



Toda Kogyo Corp



Tor Minerals Intl.



Trebol



Treibacher Schleifmittel Ag



Trelleborg Fillite Ltd.



Umicore Specialty Oxides & Chemicals



Unimin Corp.



U.S. Silica Company



Us Zinc



Vitreous Enamel Services Ltd.



Vitro Quimica Sa



Washington Mills Electro Minerals Co.



Wendel Email



Wesbond Corp.



W.G. Ball Ltd



Z-Tech Llc



Zhengyuanyi Qing Sttc



Zyp Coatings Inc.



Patents



Table 79 U.S. Patents In Ceramic Additives Since 1999



Table 80 U.S. Patents In Ceramic Adhesives Since 1998



Table 81 U.S. Patents In Glazes And Decorative Coatings Since 1999



Table 82 U.S. Patents In Miscelaneous Applications Since 1999



Table 83 Recent Japanese Patents



Table 84 Recent International Patents



Research Organizations Involved In Decorative Coatings, Glazes And Traditional Ceramics



Central Glass & Ceramic Research Institute



Centro Italiano Smalti Porcellanti



Ceram Research Ltd



Institute Fur Gesteinshuttenkunde Der Rwth Aachen



The Institue Of Vitreous Enamelers



The International Enamelers Institute



The National Brick Research Center



National Industrial Research Institute Of Nagoya



Porcelain Enamel Institute



Whiteware Research Center