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2005/2006 Market Outlook For Insulated Wire And CableProduct Type: Market Research ReportPublished by: Business Trend Analysts Inc Published: April 2005 Product Code: R225-264 Description The market for electronic wire and cable is comprised of four segments: coaxial cable,
antenna lead-in wire and CATV/broadcast coaxial cable, hookup wire, and
multiconductor electronic wire and cable. In 2004, it is estimated that U.S.
manufacturers’ sales of electronic wire and cable rose by 4.2% to reach $2.4 billion.
Growth in this market during the 1990s was spurred by demand for faster Internet
connections and increased networking capabilities. From 1990 to 2000, manufacturers’
sales of electronic wire and cable expanded at an average annual rate of 7.6%.
Subsequently, manufacturers stepped up production. This resulted in overcapacity,
however, as demand was not as great as expected entering the new millennium. In
2001, for example, sales declined by 28.8%; another decline of 10.3% was posted in
2003.
Much of the growth in sales in 2004 could be attributed to rising copper prices, as a
number of manufacturers instituted price increases to offset their higher costs. BeldenTable of Contents SECTION I: EXECUTIVE SUMMARY Analysis: Overview Markets Foreign Trade SECTION II: THE OVERALL U.S. MARKET FOR INSULATED WIRE AND CABLE Analysis: Overview Market Segmentation Metal Consumption Tables: U.S. Manufacturers’ Sales of Insulated Wire and Cable: Total Total (Graph) By Type Sales Mix of the Insulated Wire and Cable Market. Sales Growth in the Insulated Wire and Cable Market. Metallic Content of Insulated Wire and Cable Sales: Total By Type Copper Content of Insulated Wire and Cable Sales: Total By Type Copper Consumption in the Insulated Wire and Cable Industry, by Type Aluminum Content of Insulated Wire and Cable Sales: Total By Type Aluminum Consumption in the Insulated Wire and Cable Industry, by Type SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE Part A: Electronic Wire and Cable Analysis: Overview Coaxial Cable SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE (cont’d.) Part A: Electronic Wire and Cable (cont’d.) Analysis: (cont’d.) Antenna Lead-In Wire and CATV/Broadcast Coaxial Cable Hookup Wire Multiconductor Electronic Wire and Cable Tables: U.S. Manufacturers’ Sales: Electronic Wire and Cable Electronic Wire and Cable (Graph) Electronic Wire and Cable, by Type Coaxial Cable Coaxial Cable, by Type Antenna Lead-In Wire and CATV/Broadcast Coaxial Cable Hookup Wire Hookup Wire, by Type Multiconductor Electronic Wire and Cable Multiconductor Electronic Wire and Cable, by Type Copper Content of Electronic Wire and Cable Sales: Total By Type Part B: Telephone and Telegraph Wire and Cable Analysis: Overview . The 1996 Telecommunications Act and Fiber-Optic Cable DSL vs. Cable Tables: U.S. Manufacturers’ Sales: Telephone and Telegraph Wire and Cable Telephone and Telegraph Wire and Cable (Graph) Telephone and Telegraph Wire and Cable, by Type Polyethylene-Covered Exchange Area and Toll Cable Station Wire and Cable Inside Wiring Cable Other Telephone and Telegraph Wire and Cable Copper Content of Telephone and Telegraph Wire and Cable Sales: Total By Type Part C: Power Wire and Cable Analysis: Overview The Great Blackout of 2003 The Electric Power Industry and Deregulation SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE (cont’d.) Part C: Power Wire and Cable (cont’d.) Tables: U.S. Manufacturers’ Sales: Power Wire and Cable Power Wire and Cable (Graph) Power Wire and Cable, by Type Power Wire and Cable, 600 Volts or Less Power Wire and Cable, 600 Volts or Less, by Type Power Wire and Cable, Over 600 Volts Power Wire and Cable, Over 600 Volts, by Type Weatherproof and Service Drop Cable Paper Insulated Power Wire and Cable Portable Power Cable Other Power Wire and Cable Copper Content of Power Wire and Cable Sales: Total By Type Aluminum Content of Power Wire and Cable Sales Part D: Control and Signal Wire and Cable Analysis: Overview Control Wire and Cable Signal Wire and Cable Tables: U.S. Manufacturers’ Sales: Control and Signal Wire and Cable Control and Signal Wire and Cable (Graph) Control and Signal Wire and Cable, by Type Control Wire and Cable, by Type Signal Wire and Cable Copper Content of Control and Signal Wire and Cable Sales: Total By Type Part E: Building Wire and Cable Analysis: Overview Segment Breakdown The Construction Market Tables: U.S. Manufacturers’ Sales: Building Wire and Cable Building Wire and Cable (Graph) SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE (cont’d.) Part E: Building Wire and Cable (cont’d.) Tables: (cont’d.) U.S. Manufacturers’ Sales: (cont’d.) Building Wire and Cable, by Type Thermoplastic Insulated Building Wire and Cable Thermoplastic Insulated Building Wire and Cable, by Type Thermoset Insulated Building Wire and Cable Thermoset Insulated Building Wire and Cable, by Type Nonmetallic Branch-Circuit and Underground Feeder Nonmetallic Branch-Circuit and Underground Feeder, by Type Metallic Armored Cable Other Building Wire and Cable Copper Content of Building Wire and Cable Sales: Total By Type Aluminum Content of Building Wire and Cable Sales Part F: Apparatus Wire and Cordage Analysis: Overview Segment Breakdown Tables: U.S. Manufacturers’ Sales: Apparatus Wire and Cordage Apparatus Wire and Cordage (Graph) Apparatus Wire and Cordage, by Type Flexible Cordage Flexible Cordage, by Type Appliance Fixture Wire Appliance Wiring Materials Submersible Pump Cable Other Apparatus Wire and Cordage Copper Content of Apparatus Wire and Cordage Sales: Total By Type Part G: Magnet Wire Analysis: Overview Copper Magnet Wire Aluminum Magnet Wire SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE (cont’d.) Part G: Magnet Wire (cont’d.) Tables: U.S. Manufacturers’ Sales: Magnet Wire Magnet Wire (Graph) Magnet Wire, by Metal Type Copper Magnet Wire Copper Magnet Wire, by Type and Class Film-Coated Copper Magnet Wire: Class 105 and Below, by Type Class 130 and 155, by Type Class 180 and Above, by Type. Nonfilm-Coated Copper Magnet Wire: Class 130 and Below Class 155 and Above Miscellaneous Film-Coated and Nonfilm-Coated Copper Magnet Wire, Not Elsewhere Classified Copper Content of Magnet Wire Sales: Total By Type and Class U.S. Manufacturers’ Sales: Aluminum Magnet Wire Aluminum Magnet Wire, by Type and Class Aluminum Content of Magnet Wire Sales: Total By Type and Class Part H: Fiber-Optic Cable Analysis: Overview Advantages of Fiber-Optic Cable Segment Breakdown The 1996 Telecommunications Act and Fiber-Optic Cable Tables: U.S. Manufacturers’ Sales: Fiber-Optic Cable Fiber-Optic Cable (Graph) Fiber-Optic Cable, by Type of Application Part I: Other Insulated Wire and Cable Analysis: Overview Automotive Wire and Cable Shipboard Cable and Airframe and Missile Wire and Cable SECTION III: THE MARKET FOR INSULATED WIRE AND CABLE (cont’d.) Part I: Other Insulated Wire and Cable (cont’d.) Tables: U.S. Manufacturers’ Sales: Other Insulated Wire and Cable Other Insulated Wire and Cable (Graph) Other Insulated Wire and Cable, by Type Automotive Wire and Cable Shipboard Cable Airframe and Missile Cable All Other Insulated Wire and Cable Copper Content of Other Insulated Wire and Cable Sales: Total By Type SECTION IV: FOREIGN TRADE OF INSULATED WIRE AND CABLE Part A: Overall Trends Analysis: Overview Export Activity U.S. Apparent Consumption Balance of Trade Tables: U.S. Apparent Consumption of Insulated Wire and Cable. Exports as a Percentage of U.S. Manufacturers’ Sales of Insulated Wire and Cable Imports as a Percentage of U.S. Apparent Consumption of Insulated Wire and Cable U.S. Balance of Trade for Insulated Wire and Cable Part B: U.S. Exports of Insulated Wire and Cable Analysis: Overview Breakdown of Exports Top U.S. Export Destinations Tables: Top 20 U.S. Export Destinations for Insulated Wire and Cable Dollar Market Shares of the Top 20 U.S. Export Destinations for Insulated Wire and Cable U.S. Exports of Insulated Wire and Cable, by Type: Value Quantity SECTION IV: FOREIGN TRADE OF INSULATED WIRE AND CABLE (cont’d.) Part B: U.S. Exports of Insulated Wire and Cable (cont’d.) Tables: (cont’d.) U.S. Exports of Insulated Wire and Cable, by Country of Destination: Copper Insulated Winding Wire, 33 AWG and Finer Copper Insulated Winding Wire, 22 AWG and Finer, Greater than AWG Other Copper Insulated Winding Wire Other Insulated Winding Wire, Not Made of Coppe Insulated Coaxial Cable and Coaxial Electrical Conductors Insulated Ignition Wiring Sets and Other Wiring Sets for Vehicles, Aircraft, and Ships Insulated Copper Electrical Conductors, Greater than 600V. Other Insulated Copper Electrical Conductors Copper Insulated Electrical Conductors, Greater than 1,000V, Not Elsewhere Specified or Included Other Insulated Electrical Conductors, Up to 80V, Not Fitted with Connectors Other Insulated Electrical Conductors, Up to 80V, with Connectors Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, Not Fitted with Connectors Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, with Connectors Other Insulated Electrical Conductors, Greater than 1,000V, Not Fitted with Connectors Other Insulated Electrical Conductors, Greater than 1,000V, with Connectors Insulated Fiber-Optic Cables Part C: U.S. Imports of Insulated Wire and Cable Analysis: Overview Breakdown of Imports Top U.S. Import Sources Tables: Top 20 U.S. Import Sources for Insulated Wire and Cable Dollar Market Shares of the Top 20 U.S. Import Sources for Insulated Wire and Cable U.S. Imports of Insulated Wire and Cable, by Type: Value Quantity U.S. Imports of Insulated Wire and Cable, by Country of Origin: Copper Insulated Winding Wire, 33 AWG and Finer Copper Insulated Winding Wire, 22 AWG and Finer, Greater than 33 AWG SECTION IV: FOREIGN TRADE OF INSULATED WIRE AND CABLE (cont’d.) Part C: U.S. Imports of Insulated Wire and Cable (cont’d.) Tables: (cont’d.) U.S. Imports of Insulated Wire and Cable, by Country of Origin: (cont’d.) Other Copper Insulated Winding Wire Other Insulated Winding Wire, Not Made of Copper Insulated Coaxial Cable and Coaxial Electrical Conductors Insulated Ignition Wiring Sets and Other Wiring Sets for Vehicles, Aircraft, and Ships Insulated Copper Electrical Conductors, Greater than 600V Other Insulated Copper Electrical Conductors Copper Insulated Electrical Conductors, Greater than 1,000V, Not Elsewhere Specified or Included Other Insulated Electrical Conductors, Up to 80V Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, Not Fitted with Connectors Other Insulated Electrical Conductors, Greater than 80V, Up to 1,000V, with Modular Telephone Connectors Other Insulated Electrical Conductors, Greater than 1,000V, Not Fitted with Connectors Other Insulated Electrical Conductors, Greater than 1,000V, with Connectors Telecom Conductors, Up to 80V, Not Fitted with Connectors Telecom Conductors, Up to 80V, with Connectors Telecom Conductors, Greater than 80V, Up to 1,000V Other Insulated Conductors, Greater than 80V, Up to 1,000V, with Connectors Insulated Fiber-Optic Cables SECTION V: END-USE MARKETS FOR INSULATED WIRE AND CABLE Analysis: Overview Economic Trends The Durable Goods Market The Construction Market The Communications Market The Electric Power Market Tables: Sales of Insulated Wire and Cable, by End-Use Market Consumption of Insulated Wire and Cable, by End-Use Market U.S. Gross Domestic Product Wire and Cable Sales vs. Gross Domestic Product (Graph) U.S. Gross Private Domestic Investment U.S. Industrial Production Index SECTION V: END-USE MARKETS FOR INSULATED WIRE AND CABLE (cont’d.) Tables: (cont’d.) U.S. Disposable Personal Income U.S. Per Capita Disposable Personal Income U.S. Personal Consumption Expenditures U.S. Per Capita Personal Consumption Expenditures Consumer Confidence Index The Durable Goods Market: Sales of Insulated Wire and Cable to the Durable Goods Market U.S. Personal Consumption Expenditures on Durable Goods U.S. Manufacturers’ Sales: Motors and Generators Motors and Generators, by Type Heating, Air Conditioning, and Refrigeration Equipment Pumps and Pumping Equipment Construction and Material Handling Machinery, by Type Metalworking Machinery, by Type U.S. Manufacturers’ Shipments of Refrigeration Equipment, Cooking Equipment, and Laundry Equipment: Total Shipment Mix Refrigeration Equipment, by Type Cooking Equipment, by Type Laundry Equipment, by Type U.S. Motor Vehicle Production, by Type U.S. Manufacturers’ Sales of Air, Water, and Space Vehicles, by Type The Construction Market: Sales of Insulated Wire and Cable to the Construction Market Value of New Construction in the U.S.: Total By Type Private Construction, by Type Private Nonresidential Construction, by Type Privately Owned New Housing Starts: By Type of Structure By Region Privately Owned New Housing Units Under Construction: By Type of Structure By Region Privately Owned New Housing Units Completed: By Type of Structure By Region New Single-Unit Homes Completed, by Purpose of Construction New Multifamily Buildings and Number of Units Number of Units in New Multifamily Buildings, by Region SECTION V: END-USE MARKETS FOR INSULATED WIRE AND CABLE (cont’d.) Tables: (cont’d.) The Construction Market: (cont’d.) U.S. Outlays for Residential Improvements, Maintenance, and Repairs: Total By Type The Communications Market: Sales of Insulated Wire and Cable to the Communications Market: Total By Type Distribution of Wire and Cable Expenditures by the Communications Market Number of U.S. Local Telephone Lines Minutes of Overseas Telephone Calls Average Annual Household Expenditures on Telephone Service U.S. Manufacturers’ Sales: Telephone Switching, Line Carrier, and Data Communications Equipment Communications Systems and Broadcast and Studio Equipment Electronic Computers Computer Peripheral Equipment Computer Peripheral Equipment, by Type Number of Cable Television Subscribers High-Speed Lines in Place, by Type of Technology The Electric Power Market: Sales of Insulated Wire and Cable to the Electric Power Market Total U.S. Energy Consumption U.S. Energy Consumption Per Dollar of Gross Domestic Product Industrial Production Indexes for Electric Utilities Net Generation of Electricity Electricity Sales: Total By End-Use Sector Retail Prices for Electricity SECTION VI: PRICE TRENDS IN THE INSULATED WIRE AND CABLE INDUSTRY Analysis: Overview Electronic Wire and Cable Telephone and Telegraph Wire and Cable Power Wire and Cable Control and Signal Wire and Cable Building Wire and Cable Apparatus Wire and Cordage SECTION VI: PRICE TRENDS IN THE INSULATED WIRE AND CABLE INDUSTRY (cont’d.) Analysis: (cont’d.) Magnet Wire Fiber-Optic Cable Other Insulated Wire and Cable Tables: Producer Price Indexes: Nonferrous Wiredrawing and Insulating Nonferrous Wiredrawing and Insulating (Graph) Electronic Wire and Cable Telephone and Telegraph Wire and Cable Power Wire and Cable Control and Signal Wire and Cable Building Wire and Cable Apparatus Wire and Cordage Magnet Wire Fiber-Optic Cable Other Insulated Wire and Cable, Including Automotive, Airframe, Shipboard, and Ground Support SECTION VII: STRUCTURAL ANALYSIS OF THE INSULATED WIRE AND CABLE INDUSTRY Analysis: Overview Gross Operating Margin Employment Structure and Labor Costs Capital Expenditures Ending Inventories Number of Establishments Explanation of Terms Tables: The Nonferrous Insulated Wire and Cable Industry: Operating Structure Gross Operating Margin Value Added by Manufacture Vertical Integration Index Employment Structure Total Labor Costs 1 Average Hourly Earnings of Production Workers Cost of Living Index for Production Workers Labor Productivity Indexes of Real Labor Productivity New Capital Expenditures SECTION VII: STRUCTURAL ANALYSIS OF THE INSULATED WIRE AND CABLE INDUSTRY (cont’d.) Tables: (cont’d.) The Nonferrous Insulated Wire and Cable Industry: (cont’d.) Ending Inventories Number of Establishments, by Segment and Employment Size Class The Copper Wiredrawing Industry: Operating Structure Gross Operating Margin Value Added by Manufacture Vertical Integration Index Employment Structure Total Labor Costs Average Hourly Earnings of Production Workers Cost of Living Index for Production Workers Labor Productivity Indexes of Real Labor Productivity New Capital Expenditures Plant vs. Equipment Expenditures Ending Inventories Number of Employees and Annual Payroll, by State Number of Establishments, by State and Employment Size Class The Aluminum Rolling and Drawing Industry: Operating Structure Gross Operating Margin Value Added by Manufacture Vertical Integration Index Employment Structure Total Labor Costs Average Hourly Earnings of Production Workers Cost of Living Index for Production Workers Labor Productivity Indexes of Real Labor Productivity New Capital Expenditures Ending Inventories Number of Employees and Annual Payroll, by State Number of Establishments, by State and Employment Size Class The Other Nonferrous Metal Rolling, Drawing, and Extruding Industry: Operating Structure Gross Operating Margin Value Added by Manufacture Vertical Integration Index Employment Structure Total Labor Costs Average Hourly Earnings of Production Workers Cost of Living Index for Production Workers SECTION VII: STRUCTURAL ANALYSIS OF THE INSULATED WIRE AND CABLE INDUSTRY (cont’d.) Tables: (cont’d.) The Other Nonferrous Metal Rolling, Drawing, and Extruding Industry: (cont’d.) Labor Productivity Indexes of Real Labor Productivity New Capital Expenditures Plant vs. Equipment Expenditures Ending Inventories Number of Employees and Annual Payroll, by State Number of Establishments, by State and Employment Size Class The Plant Manager’s Workbook: How to Use This Section Gathering Your Data Developing Your Ratios How Does Your Plant Stack Up? SECTION VIII: RAW MATERIALS Analysis: Overview Copper Aluminum Resin Tables: U.S. Copper Production Leading Copper-Producing Mines in the U.S U.S. Consumption of Refined Copper Average U.S. Copper Prices U.S. Aluminum Production Primary Annual Aluminum Capacity in the U.S., by Company U.S. Consumption of Aluminum Average U.S. Aluminum Prices Producer Price Indexes for Major Raw Materials SECTION IX: THE ELECTRONIC CONNECTOR MARKET Analysis: Overview Coaxial Connectors Cylindrical Connectors Rack and Panel Connectors Printed Circuit Connectors Other Connectors and Parts SECTION IX: THE ELECTRONIC CONNECTOR MARKET (cont’d.) Tables: U.S. Manufacturers’ Sales of Electronic Connectors: Total Total (Graph) By Type Sales Mix of the Electronic Connector Market Sales Growth in the Electronic Connector Market U.S. Manufacturers’ Sales: Coaxial Connectors Coaxial Connectors, by Type Cylindrical Connectors Cylindrical Connectors, by Type Rack and Panel Connectors Rack and Panel Connectors, by Type Printed Circuit Connectors Printed Circuit Connectors, by Type Other Connectors and Parts Other Connectors and Parts, by Type SECTION X: COMPANY PROFILES Introduction 3M Company: Overview Selected Products Recent Acquisitions Other Recent Developments Financial Performance Financial Summary and Analysis Alcatel: Overview Selected Products Recent Acquisitions Other Recent Developments Financial Performance Financial Summary and Analysis The Alpine Group, Inc.: Overview Selected Products Recent Developments Financial Performance Financial Summary and Analysis SECTION X: COMPANY PROFILES (cont’d.) AmerCable Incorporated: Overview Selected Products Selected New Products Andrew Corporation: Overview Selected Products Selected New Products Recent Acquisitions Financial Performance Financial Summary and Analysis Belden CDT Inc.: Overview Selected Products Recent Developments Financial Performance Financial Summary and Analysis Channell Commercial Corporation: Overview Selected Products Recent Acquisitions Financial Performance Financial Summary and Analysis CommScope, Inc.: Overview Selected Products Recent Acquisitions Other Recent Developments Financial Performance Financial Summary and Analysis Corning Incorporated: Overview Selected Products Recent Developments Financial Performance Financial Summary and Analysis Encore Wire Corporation: Overview Selected Products Recent Developments Financial Performance Financial Summary and Analysis SECTION X: COMPANY PROFILES (cont’d.) General Cable Corporation: Overview Selected Products Recent Acquisitions Financial Performance Financial Summary and Analysis Graybar Electric Company, Inc Hubbell Incorporated: Overview Selected Products Recent Acquisitions Financial Performance Financial Summary and Analysis International Wire Group, Inc.: Overview Selected Products Recent Developments Financial Performance The Okonite Company: Overview Selected Products Selected New Products Phelps Dodge Corporation: Overview Selected Products Recent Developments Financial Performance Financial Summary and Analysis Southwire Company: Overview Selected Products Selected New Products SECTION XI: DIRECTORY OF SELECTED U.S. MANUFACTURERS OF INSULATED WIRE AND CABLE Introduction . Directory |
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