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Manufacturing Inventory Strategies (Strategy Focus)

Product Type: Market Research Report
Published by: Datamonitor
Published: October 2006
Product Code: R313-17200
Description
Introduction

Manufacturers are facing problems stemming from poor tracking of materials and stock within their production facilities. Now, these companies are looking to implement a range of strategies to ensure that costs are minimized and the level of service maximized.

Scope
  • This brief looks at outsourcing as a viable strategy for manufacturers and discusses where gains can be made, and some of the challenges associated.
  • Task or transaction interleaving is a strategy that makes sense for a lot of industry outsiders, yet is proving hard to implement in the warehouse.
  • Cross docking is on the lips of many manufacturers and distributors as it provides a way to significantly reduce inventory holding costs.
  • As ever, technology will play a large part in helping manufacturers solve their inventory management issues.
Highlights

Outsourcing has been a recurrent theme within the manufacturing industry for a number of years now, and it stands to reason that for warehousing, the same general principles apply. Logistics outsourcing in particular has been a key growth area within the industry with many companies now engaged in such contracts.

Reasons to Purchase
  • Understand what business strategies manufacturers are implementing to see where they will need help most.
  • Assess the opportunity for technology within manufacturing strategies to more closely target key pain points.
Table of Contents
DATAMONITOR VIEW
CATALYST
SUMMARY
METHODOLOGY


ANALYSIS
Outsourcing warehouse processes can reduce cost and improve quality of service
Shared space - pay for what you use - allows greater scalability
Increased visibility can be a benefit of warehouse outsourcing
Warehousing providers are able to provide a higher level of service
Task interleaving lets manufacturers reduce travel time and associated costs
Task interleaving combines multiple function lists
The benefits of interleaving are significant
Interleaving can help cut costs and improve flow-through
Manufacturers can focus on different processes using priority based interleaving
Cross docking seeks to reduce inventory holding and picking costs
Cross docking effectively removes the need for inventory storage and picking
There are multiple challenges associated with cross docking
Through cross docking manufacturers can drastically reduce costs and improve cycle times
Technology is helping manufacturers support warehouse and stock-related strategies
A range of options are available to manufacturers looking to streamline warehouse and stock processes
Vendor activity in the warehousing area has been mixed

APPENDIX
Definitions
References
Extended methodology
Further reading
Ask the analyst


List of Figures
Figure 1: Task interleaving can significantly reduce travel time
Figure 2: Task interleaving integrates several 'to-do' lists (simplified)
Figure 3: Distribution cross docking relies upon a sorting area to redistribute shipments
Figure 4: Cross docking processes focus on reducing put-away and picking
Ordering and More Information
Price and Delivery Options



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