SECTION 1 U.S. DOOR PRODUCT INDUSTRY TRENDS
Executive Summary
Market Size And Growth
Growing Door Product Lines
Growing End-Use Markets
Industry Profit Margins
Competitive Environment
Outlook
Table 1-1 Value Of U.S. Door And Door Frame Shipments, 1982-2010 (dollars)
Table 1-2 Doors' Position In The U.S. Building Materials Industry, 1982- 2010 (dollars and percent): U.S. Building Material Shipments,
Percent Gross Domestic Product, And Doors Percent Building Materials
Table 1-3 Value Of U.S. Prime And Storm Door And Door Frame Shipments, 1982-2010 (dollars)
Table 1-4 Value Of U.S. Metal And Wood Prime And Storm Door Shipments, 1982-2010 (dollars)
Table 1-5 Dollar Shipments And Growth Analysis For Major U.S. Door Industry Product Sectors, 2005 (dollars and percent): Metal Industrial, Residential, Commercial, Shower, And Storm Doors; Wood Panel, Flush, Molded Face, Garage, Cabinet, Patio, Bi-Fold, And Other Doors
Table 1-6 U.S. Quantity Metal And Wood Door Shipments, 1982-2010 (number)
Table 1-7 Comparative Growth Trends Of U.S. Door Shipments And Construction Spending, 1982-2005 (index)
Table 1-8 Value Of U.S. Metal And Wood Door Frame Shipments, 1982- 2010 (dollars)
Table 1-9 U.S. Producer Price Trends For Door Products, 1987-2010 (index)
Table 1-10 Value Of U.S. Door And Door Frame Supply And Imports' Share By Material, 1992-2005 (dollars and percent): Metal And Wood Door Products; U.S. Shipments, Imports, And Supply
Figure 1-1 Value Of U.S. Door And Door Frame Supply, 1997, 2002 And 2005 (dollars)
Table 1-11 Gross Profit Margins For U.S. Door Plants Compared To The U.S. Manufacturing Average, 1977-2005 (percent)
SCOPE AND METHODOLOGY
SECTION 2 U.S. METAL DOOR PRODUCT SHIPMENTS AND IMPORTS
Summary Of Major Findings
Metal Door Shipments
Residential Door Shipments
Storm Door And Shower Door Shipments
Commercial And Institutional Door Product Shipments
Industrial Door Shipments
Metal Door Frame Shipments
Metal Door Product Imports
Table 2-1 U.S. Metal Door Shipments, 1982-2010 (number and dollars)
Table 2-2 Value Of U.S. Metal Door Shipments By Market Sector, 1982-2010 (dollars): Industrial, Residential, Commercial And Institutional, Shower Doors And Tub Enclosures, And Storm Doors
Table 2-3 Quantity U.S. Metal Door Shipments By Market Sector, 1982-2010 (number): Industrial, Residential, Commercial And Institutional, Shower Doors And Tub Enclosures, And Storm Doors
Table 2-4 Percent Distribution Of U.S. Metal Door Shipments By Market Sector, 1982-2010 (percent): Industrial, Residential, Commercial And Institutional, Shower Doors And Tub Enclosures, And Storm Doors
Table 2-5 Value Of U.S. Aluminum And Iron And Steel Prime Metal Door Shipments, 1982-2010 (dollars)
Table 2-6 Value Of U.S. Residential Metal Door Shipments By Material By Type, 1982-2005 (dollars): Aluminum And Iron And Steel Doors; Swing, Sliding, Garage, Composite, Insulated, And Other Doors
Table 2-7 Value Of Commercial And Institutional Metal Door Shipments By Material By Type, 1982-2005 (dollars): Aluminum And Iron And Steel Doors; Overhead and Sliding, Swing, And Other Doors
Table 2-8 Value Of U.S. Industrial Metal Door Shipments By Material By Type, 1982-2005 (dollars): Aluminum And Iron And Steel Doors; Overhead, Sliding, Swing, And Other Doors
Table 2-9 Quantity U.S. Prime Aluminum And Iron And Steel Door Shipments By Market Sector, 1982-2005 (number): Industrial, Residential, Commercial And Institutional, And Total
Table 2-10 Average Value Per U.S. Aluminum And Iron And Steel Door Shipped By Type, 1982-2005 (dollars): Industrial, Residential, Commercial And Institutional, Shower Doors, And Storm Doors
Table 2-11 U.S. Shipments Of Metal Door Frames By Type, 1982-2005 (dollars and number): Aluminum, Steel 16 Gauge And Heavier, And Steel Lighter Than 16 Gauge
Table 2-12 Value Of U.S. Metal Door And Door Frame Imports, 1989-2005 (dollars)
Table 2-13 U.S. Imports Of Metal Doors, Frames, And Thresholds By Product By Material, 1992-2005 (pounds and dollars): Stainless Steel Doors And Frames, Iron Or Steel Door Thresholds, Iron Or Steel Doors, Aluminum Door Thresholds, And Aluminum Doors
Table 2-14 U.S. Imports Of Metal Doors, Frames, And Thresholds For The Top Eleven Countries Of Origin, 1997-2005 (dollars and pounds)
Table 2-15 U.S. Producer Price Trends For Metal Doors And Frames, 1987-2005 (index)
Table 2-16 U.S. Producer Price Trends For Metal Doors By Type And Their Frames, 1997-2005 (index): Metal Doors And Frames; Aluminum Doors; Iron And Steel Residential, Commercial, And Industrial Doors; Other Metal Doors And Frames; And Screen And Storm Doors
SECTION 3 U.S. WOOD DOOR PRODUCT SHIPMENTS AND IMPORTS
Summary Of Major Findings
Wood Door Shipments
Wood Door Product Shipment Mix
Panel And Flush Door Shipments By Material
Wood Door Frame Shipments
Wood Door Product Imports
Plastic Door Product Imports
Fiberglass Doors
Table 3-1 Value Of U.S. Wood Door Shipments By Major Market Sector, 1982-2010 (dollars): Interior And Exterior Doors And Specialty Doors
Table 3-2 Value Of U.S. Wood Door Shipments By Type, 1982-2005 (dollars): Panel, Hollow Core Flush Type, Solid Core Flush Type, Molded Face, Cabinet, Patio, Garage, Bi-Fold, And Others
Table 3-3 Distribution Of U.S. Wood Door Dollar Shipments By Type, 1982-2005 (percent): Panel, Hollow Core Flush Type, Solid Core Flush Type, Molded Face, Cabinet, Patio, Garage, Bi-Fold, And Others
Table 3-4 Quantity U.S. Wood Door Shipments By Type, 1982-2005 (number): Panel, Hollow Core Flush, Solid Core Flush, Garage, Patio, And Other Doors
Table 3-5 Distribution Of U.S. Quantity Wood Door Shipments By Type, 1982-2005 (percent): Panel, Hollow Core Flush, Solid Core Flush, Garage, Patio, And Other Doors
Table 3-6 Average Value Per U.S. Wood Door Shipped By Type, 1982- 2005 (dollars): Panel, Hollow Core Flush, Solid Core Flush, Garage, Patio, And Other Doors
Table 3-7 Value Of U.S. Wood Panel And Flush Door Shipments By Type, 1982-2005 (dollars): Douglas Fir, Western Pine, And Other Wood Panel Doors; And Hollow Core And Solid Core Flush Doors By Facing Material
Table 3-8 Value Of U.S. Wood Patio Door Shipments By Type, 1992-2005 (dollars): Sliding And Swing
Table 3-9 U.S. Shipments Of Wood Door Frames, 1972-2005 (number and dollars)
Table 3-10 Value Of U.S. Wood And Plastic Door And Door Frame Imports By Material, 1987-2005 (dollars): Wood And Plastic
Table 3-11 U.S. Imports Of Wood Doors, Frames, And Thresholds By Type, 1992-2005 (units and dollars): Flush Doors, French Doors, Other Doors, And Total
Table 3-12 U.S. Imports Of Wood Doors, Frames, And Thresholds For The Top Twelve Countries Of Origin, 1997-2005 (dollars and units)
Table 3-13 U.S. Imports Of Plastic Doors And Door Frames For The Top Five Countries Of Origin, 1997-2005 (units and dollars)
Table 3-14 U.S. Producer Price Trends For Wood Doors By Type And Frames, 1987-2005 (index): Interior And Exterior Wood Doors, Other Wood Doors, And Frames
SECTION 4 END-USE MARKETS, APPLICATIONS, AND DISTRIBUTION CHANNELS
Summary Of Major Findings
Residential Markets
Manufactured Housing And Recreation Vehicle Markets
Residential Remodeling Market
Nonresidential Markets
Entry Door Market And Leading Manufacturers
Patio Door Market Trends
Garage Door Market And Leading Manufacturers
Interior Door Sales
Storm Doors And Leading Marketers
Door Screen Shipments
Retail Distribution Channels
Impact-Resistant Doors
Intelligent Doors
Table 4-1 Quantity U.S. Shipments Of Residential And Nonresidential Prime Doors, 1992-2005 (number)
Table 4-2 Quantity U.S. Shipments Of Residential And Nonresidential Prime Doors By Material, 1992-2005 (number): Aluminum, Iron Or Steel, And Wood
Table 4-3 Value Of U.S. Residential Door Shipments By Type, 1992-2005 (dollars): Patio, Garage, Steel Entry, Metal Passage And Closet Doors, Metal Storm, And Other Wood Doors
Table 4-4 Value Of U.S. Nonresidential Door Shipments By Type, 1992- 2005 (dollars): Metal Overhead And Sliding, Metal Swing, Other Metal Doors, And Wood Doors
Table 4-5 Value Of U.S. Residential Patio Door Shipments By Material, 1982-2005 (dollars): Wood And Aluminum
Table 4-6 Value Of U.S. Residential And Light Commercial Garage Door Shipments By Material, 1982-2005 (dollars): Steel And Wood
Table 4-7 Door Purchases By U.S. Mobile Home Plants, 1982-2005 (dollars): Total Purchases, Percent Total Material Inputs, And Door Purchases Per Plant
Table 4-8 Door Purchases By U.S. Prefabricated Wood Building Plants, 1972-2005 (dollars and percent): Total Purchases, Percent Total Material Inputs, Door Purchases Per Plant, Metal Doors, And Wood Doors
Table 4-9 Door And Window Product Purchases By U.S. Recreation Vehicle Plants, 1987-2005 (dollars): Motor Homes And Travel Trailers; Metal And Wood Products
Table 4-10 U.S. Spending On Replacement Windows And Doors In Residential Properties, 1993-2005 (dollars): Total Spending, Percent Total Residential Improvements, And Spending On Major Door Replacement
Table 4-11 Number Of U.S. Building Materials Dealers Selling Doors And Door Sales, 1987-2005 (number and dollars)
Table 4-12 Average U.S. Homeowner Spending On Window, Door, And Siding Materials By Demographic Characteristic, 1990-2003 (dollars): Income, Age Of Household Head, Persons Per Household, And Region
SECTION 5 FACTORS AFFECTING U.S. DOOR PRODUCT DEMAND
Summary Of Major Findings
New Residential Construction Markets
Residential Remodeling And Replacement Market
Manufactured Housing And Recreation Vehicle Production
Nonresidential Markets
Shower Doors And Tub Enclosures
Table 5-1 U.S. Spending On Building Construction, 1977-2005 (dollars): Total Buildings, Residential Buildings, And Nonresidential Buildings
Table 5-2 U.S. Spending On Construction Put In Place By Market And Building Type, 2001-2005 (dollars): New Single- And Multi-Family Residential, Residential Improvements, Lodging, Office, Commercial, Health Care, Educational, Religious, Public Safety, Amusement And Recreation, Manufacturing, And Public Buildings
Table 5-3 Total U.S. Housing Demand By Sector By Region, 2002-2005 (number): Existing Home Resales, New Housing Completions, And Mobile Home Placements
Table 5-4 New U.S. Privately Owned Housing Units Started And By Type Of Structure, 1980-2005 (number): Total Starts; In Structures With 1 Unit, 2 To 4 Units, And 5 Units Or More
Table 5-5 Monthly New Private U.S. Housing Units Authorized By 20,000 Building Permit Places By Region, 2004 And 2005 (number)
Table 5-6 New Privately Owned Housing Units Authorized By 19,000 Building Permit Places By Region And State, 1999-2005 (number)
Table 5-7 New U.S. Single-Family Houses Sold By Sales Price, 1985- 2005 (number): Under $100,000, $100,000 To $149,999, $150,000 To $199,999, $200,000 To $299,999, And $300,000 And Over
Table 5-8 Characteristics Of New U.S. Housing Units Affecting Door Product Demand, 1990-2004 (units): Region, Number Of Bathrooms, Number Of Bedrooms, Garages, And Number Of Stories; For Single-Family, Multi-Family Structures, And Mobile Homes
Table 5-9 U.S. Homes Closed By The Ten Leading Domestic Home Builders, 2001-2004 (number)
Table 5-10 Monthly U.S. Building Material Dealer Sales, 2002-2005 (dollars)
Table 5-11 U.S. Residential Property Owner Expenditures For Improvements, Additions, Alterations, And Repairs And Spending By Single-Family Homeowners, 1985-2005 (dollars)
Table 5-12 Number Of Existing U.S. Housing Units By Characteristic, 1993-2003 (number): Units In Structure, Region, Bedrooms, Bathrooms, Square Feet, And Owner-Occupied And Rented
Table 5-13 U.S. Home Mortgage Interest Rates And Personal Income, 1982-2005 (percent and dollars)
Table 5-14 Distribution Of U.S. Households By Demographic Characteristic, 1985-2004 (percent): Household Income, Age Of Household Head, Household Size, Region, And Total Households
Table 5-15 U.S. Recreation Vehicle Shipments By Type, 1983-2005 (number): Travel Trailer, Fifth Wheel, Camper, Motorhome, And Total
Table 5-16 Number Of U.S. Original Equipment Manufacturing End-Use Market Plants By State, 2003 (number): Mobile Homes, Prefabricated Wood Buildings, Prefabricated Metal Buildings, Motor Homes, And Travel Trailers And Campers; Total Plants And Those With 20 Or More Employees
SECTION 6 U.S. DOOR PRODUCT EXPORTS
Summary Of Major Findings
Metal Door Exports
Wood Door Product Exports
Plastic Door Product Exports
Table 6-1 Value Of U.S. Door And Door Frame Exports By Material, 1987- 2005 (dollars): Metal, Wood, And Plastic
Table 6-2 U.S. Exports Of Metal Doors, Windows, Frames, And Thresholds By Material, 1992-2005 (pounds and dollars): Iron Or Steel, Aluminum, And Total
Table 6-3 U.S. Exports Of Iron Or Steel Doors, Windows, Frames, And Thresholds For The Top Twelve Countries Of Destination, 1997-2005 (dollars and pounds)
Table 6-4 U.S. Exports Of Aluminum Doors, Windows, Frames, And Thresholds For The Top Twelve Countries Of Destination, 1997- 2005 (dollars and pounds)
Table 6-5 U.S. Exports Of Wood Doors, Frames, And Thresholds By Type, 1992-2005 (units and dollars): Flush Doors, Other Doors, And Total
Table 6-6 U.S. Exports Of Wood Doors, Frames, And Thresholds For The Top Nine Countries Of Destination, 1997-2005 (dollars and units)
Table 6-7 U.S. Exports Of Plastic Doors and Door Frames For The Top Eight Countries Of Destination, 1997-2005 (dollars and units)
SECTION 7 COST STRUCTURE OF U.S. DOOR PLANTS AND THE COMPETITIVE ENVIRONMENT
Summary Of Major Findings
Industry Cost Structure
Industry Profit Margins
Competitive Environment And Industry Consolidation
Table 7-1 Number And Revenues Of U.S. Door Plants And By Industry Sector, 1982-2005 (number and dollars): Metal Doors And Frames, Interior And Exterior Wood Doors, Specialty Wood Doors, And Total Door Plants
Table 7-2 U.S. Door Plant Operating Ratios And Profit Margins And By Industry Sector, 1982-2005 (percent): Metal Doors And Frames, Interior And Exterior Wood Doors, Specialty Wood Doors, And Total Door Plants
Table 7-3 U.S. Producer Price Trends For Major Material Inputs, 1987-2005 (index): Steel Mill Products, Aluminum Shapes, Lumber, Flat Glass, Builders' Hardware, And Plastic Resin
Table 7-4 U.S. Door Screen Shipments And Price Trends, 1977-2005 (dollars)
Table 7-5 U.S. Door Plant Labor Situation, 1972-2005 (number, dollars, and percent): Total Employees, Shipments Per Employee, Production Worker Percent Total Employees, Average Hourly Wages, And Average Weekly Hours
Table 7-6 U.S. Door Plant Labor Situation By Industry Sector, 1987-2005 (number, dollars, and percent): Metal Doors And Frames, Interior And Exterior Wood Doors, And Specialty Wood Doors; Total Employees, Shipments Per Employee, Production Worker Percent Total Employees, Average Hourly Wages, And Average Weekly Hours
Table 7-7 U.S. Door Plant Capital Expenditures And By Industry Sector, 1982-2005 (dollars and percent): Metal Doors And Frames, Interior And Exterior Wood Doors, Specialty Wood Doors, And Total Door Plants
Table 7-8 U.S. Door Shipments By State By Industry Sector, 1997 And 2002 (dollars): Metal Doors And Frames, Interior And Exterior Wood Doors, And Specialty Wood Doors
Table 7-9 Number And Average Shipments Of U.S. Door Manufacturers By Product Line, 1992-2002 (number and dollars): Aluminum Doors By Type, Iron And Steel Doors By Type, Other Metal Doors, Wood Panel And Flush Type Doors By Material, Other Wood Doors By Type, And Metal And Wood Door Frames
Table 7-10 Share Of The Total U.S. Door Product Supply For 17 Leading Door Manufacturers, 2004 (percent)
Table 7-11 Sales And Profit Trends For Five Door Manufacturers And Marketers, 1999-2004 (dollars and percent)
SECTION 8 PENETRATION OF BUILDER AND REMODELING MARKETS BY BRAND
Leading Bi-Fold Closet Door Brands
Leading Exterior And Entry Door Brands
Leading Interior Passage Door Brands
Leading Patio Door Brands
Leading Sectional Garage Door Brands
Table 8-1 Top Eight Bi-Fold Closet Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-2 Top Six Bi-Fold Closet Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
Table 8-3 Top Twenty-Four Exterior And Entry Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-4 Top Six Exterior And Entry Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
Table 8-5 Top Sixteen Interior Passage Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-6 Top Six Interior Passage Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
Table 8-7 Top Twenty-Seven Sliding/Gliding Patio Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-8 Top Six Sling/Gliding Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
Table 8-9 Top Twenty-Four Hinged Patio Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-10 Top Six Hinged Patio Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
Table 8-11 Top Eleven Sectional Garage Door Brands Used By U.S. Builders And Remodeling Contractors Over The Past Twelve Months, 2000-2004 (percent)
Table 8-12 Top Six Sectional Garage Door Brands Used By U.S. Builders And Remodeling Contractors By Region And Revenue Size, 2004 (percent)
SECTION 9 CANADIAN DOOR PRODUCT MARKET AND THE COMPETITIVE ENVIRONMENT
Summary Of Major Findings
Canadian Door Shipments
Shipments By Material And Door Type
Door Exports And Imports
Plant Operating Ratios
Leading Manufacturers And Market Shares
Table 9-1 Value Of Canadian Door And Door Frame Shipments, 1990- 2005 (Canadian dollars)
Table 9-2 Value Of Canadian Door And Door Frame Shipments By Material And Type, 1994-2005 (Canadian dollars): Wood, Iron And Steel, And Aluminum Doors; Residential And Nonresidential; Flush, Pre-Hung, Garage, Patio, And Other Doors
Table 9-3 Canadian Door And Window Industry Plant Analysis, 1997-2002 (number, dollars, and percent): Number Of Plants, Plant Shipments, Payroll And Material Costs Percent Shipments, Total Employees And Revenues Per Employee; Production Workers And Nonproduction Workers, And Annual Salary
Table 9-4 Value Of Canadian Door Exports By Material And By Major Country Of Destination, 1997-2004 (Canadian dollars): Wood, Iron Or Steel, And Aluminum
Table 9-5 Value Of Canadian Door Imports By Material And By Major Country Of Origin, 1997-2004 (Canadian dollars): Wood, Iron and Steel, And Aluminum
Table 9-6 Value Of Canadian Building Permits And Canadian Housing Starts, 1993-2004 (number and Canadian dollars)
SECTION 10 COMPANY PROFILES
Andersen Corp
Door Products
Sales And Market Share
Assa Abloy Door Group LLC
Door Products
Sales Trends And Market Share
Griffon Corp.
Garage Doors And Distribution
Sales Trends And Market Share
Jeld-Wen, Inc
Door Products
Sales And Market Share
Larson Manufacturing Co
Storm Doors
Sales And Market Share
Marshfield Door Systems, Inc.
Door Products
Sales And Market Share
Marvin Window And Doors
Door Products
Sales And Market Share
Masco Corp.
Door Products
Sales And Market Share
Masonite International Corp
Door Business And Manufacturing
Door Products And Distribution
Sales And Profit Trends
Market Share
Overhead Door Corp
Door Products
Sales And Market Share
Pella Corp.
Door Products And Manufacturing
Sales And Market Share
Simpson Door Co
Door Products
Sales And Market Share
Steelcraft
Door Products
Sales And Market Share
Therma-Tru Doors
Door Products
Sales And Market Share
Wayne-Dalton Corp.
Door Products
Sales And Market Share
Weather Shield Manufacturing, Inc.
Door Products
Sales And Market Share
Woodgrain Millwork, Inc
Door Products
Sales And Market Share |
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